工厂评估及评分指引1（26）

工厂评估及评分指引1doc26For SQEapplication;供愿商品^工程如通用Emerson RadioCorporation DocNo.:QD10CORPORATE OPERATIONPROCEDURE Rev.:ASubject:Manufacturer ApprovalProcedure Page1of25Revision Para.Descriptionofchange ValiddateWrittenbyReviewedby EndorsedbyAEdison2002/10/091112B

3.2Inspectionrecords检腺之己^0_I Insufficientinformation onreport dueto reportformatdeficiencies,such asno designatedspace forfilling samplingAQL,inspected items,etc.因辍告格式未完善好致言己^资料不足，比如:没有指定位置填嘉抽檄AQL,检瞬项目等.I OInspection resultsarc accuratelyrecorded onreports.检验结果举硅地三己£亲在辍告上.2口1+InspectionreportshavegoodtraceabilitytorelateddocumentssuchasMCARno.,MRBreportno.,etc.1+检瞬幸艮告能有效追溯各有嗣文件资料，如:MCAR琥码及MRB琥碣等等.3ZU2+Inspection reportsand relateddocuments are well filed and maintained with goodcondition andtraceability.2+检瞬辍告及相^文件均存槽良好,iL於通常储存4条件及有效追溯能力下轨行.

43.3Inspection/Testingequipment接嬲/，潮就瞪涛0口Testing equipment/measuringinstrument is not calibrated.溟帽式含殳倩/倭0:攵有校正.1]Each testingequipment/measuring instrument is well calibrated,labeled andmaintained.每他儒/倭器都校正好，并作有效檄示及保；_1I+Inspectors usethe instrument/equipmentproperly without causing damage c.g.putting thecaliper backto box after usage.1+检查具能正硅地使用言殳借/俵器，避免引致报壕如:卡尺用幕随手放回卡尺盒内.2；~I2+Enough testingequipment/instrumentadequate accuracy.2+足多勺测就倭器/鼓儒，且型碓度足多勺.

33.4Inspectionenvironment及瞬娘施0-I Poor inspection environment such as insufficientlighting,proper magnifying,etc.检脓璟境欠佳，比如:烧光及放大倍数修件不足等.1O Good inspection conditions are provided to enhance inspectors judgment performance.检脓璟境良好，有助于提高检查^的判定能力.2口⑴+Tidy inspectionworkstation maintainedby inspectorsduring inspection.Testing instrumentandsupporting documents in place.D+检查具於检瞬期^朦保持其工作琪境整涨有序，测弑像器及支持文件能合理放置.3□2+Operation is well managed.2+作棠有完善管理.

43.5Finishedgoodsstatusidentification成品肤况襟日版01No special requirements forclearseparation and identification of OK/NG unitsand wailingfbr inspection/checked passunits,easilyleading tomaterial mix up.未有特别要求显分及楝:能OK/NG掇台及待检已通谩检^的搬台，容易做成混i|L.1-1OK/NG unitsand waiting for inspection/checked passunits are well separatedby differenteasilydistinguishable orwell-labeled containers to avoid mix up.封OK/NG概台及待检已通谩检脓的檄台分别以不一致及容易^别的或者贴上襟签■的容器盛载，便于国分，以免混淆.2ZD I+Relevant containersarc properlyused with no exception.D+有嗣容器毫辗例外地被正硅使用.3□2+Regular audit by third party e.g.1PQC.2+有第三他体如:IPQC定期寄核.

433.6CARsystemforcontinuousimprovement改善行勤要求CAR系名充以邃至遵^改善0-1Norequestor informal request forCA frommanufacturing sector,such ase-mail.封生羟部力的CA改善行勤没有要求或者以非正式要求轨行，比如E-MAIL.1OManufacturingCorrectiveActionRequest MCARsysteminplacetofeedbackdefectsfoundinfinallotinspection andrequest for relevant correctiveactions.生羟改善行勃要求MCAR系统反映最^批亵现之不良项目,要求作相n号改善行勤.2ZU1+Issued reportsare wellreplied basedon rootcourse byresponsible departmentson timeandappropriately.Relevant actionitems aresystematic followedup performance.1+有嗣部ri能型畤■及适常地回复赞出的CAR,系统化跟谨相^改善行勤的有效轨行.3ZU2+Majority ofissued CARsare wellfollow up to root causes andcases closedwithin reasonableperiodof time.2+赞出的CARs大部份能有效地跟暹根本原因并可及畤结案.

43.7Dispositionofrejectedlots拒收批之虚理0O“Use asis”UAI or^Sorting aretheused dispositionof thelot,with awarenessand approval by single party usually QA.通常做法由单一部F通常卷QA批准后招其判射可用UAI”或者“挑ig”雨腻O Formalmaterialreview system in place to deal with rejectedlot disposition,which included“UAI”,“Sort”,“Hold”,“Rework”and“Scrap”.现有正式物料横言寸体系虞理被拒收的物料，包含:“可用UAI”,“挑igSORT”,“待虑理HOLD”,“翻工REWORK”及“*艮屡SCRAP”.1OI+Relevant procedureiswell documented+addworking instruction ifnecessary.1+相^程序有文件言正明+如需要加上作棠指簿.2O2+Every rejectedlot is well proceededwith no exception.2+所有被拒收批物料都亳瓢例外地按程序虑理.B

3.8Reliability^testingRT屋品的可靠性浏弑.NA[—1Operation not applicable.此作缴不适用.0O No program or informal activities performed.没有此^言十副或者只^行非正式测弑活勤.I:1Reliability testsare performedin periodic basis with proper records.可靠性测弑周期性地谨行并有适常的W己11_11+A goodRT planin placeo provideguidanceand monitoringon theirimplementation.D+具有一他良好RTG4品可靠性洌]就言十划，以封浏弑之行提供指醇与fl督.3ZZI2+RT resultis used for designimprovementquality improvemeni.2+可靠性测就用作推勤3殳言十改善及筐品品B

3.9QualityImprovementactivities品^改善活勤0-1Noprogramat all or informalreview onqualitydata.没有此^项目或者只封有嗣品^资料暹行非正式的检th_I Formalregular qualityreview takesplacewith recordssuch asmeeting minutes.定期以正烧形式检复查品^并做相月界己金上比如曾wiU己$余.1二］1+Statistical techniquesare well used forquality leveltraceability andreview purpose.1+有效利用统利■技街，以逢到品^水平之追溯与检者寸目的.2一I2+Perfect continuousimplementation withweekly,monthly,quarterlyyearly follow up.2+完善地速^每遇，月，李，年孰行有^改善行勤.Section C:Production Management and ControlC部分:生崖管理与操纵C1Working Instructionin workstations工作岗位作指引文件指醇*0□No hangingor incompletehangingof WIon workstationsfbr operatorsreference.工作岗位没有或者没完全挂上作棠指等耆WI供操作者参考.1□WIiswell hangedoneachworkstation.Ifnecessary,itis bymodel.每他工位都挂上作棠指睁省WI,如需要，廛分^型虢.

2、~I1+Proper protectionto WIin useto avoiddamage+clear printingse.g.text size,drawings,picture,materials description,etc.on WIfbr easyreference.D+使用遇程中妥善保^作棠指溥耆，避免做成报填.此外，文件之印刷文字大小，圈片,物料描述等能保持整深清晰，非常容易参考.3-I2+Production line/group/sectors developthe practiceto reviewWorking Instructiondetails byeachoperator beforemodel change.+Evidence showsWI being used todocument CA.2+生^^/小g且/部力培置每位M工善成每次辅型琥生崖前都重温作棠指尊善的雪惯.+有谭正摞^示作棠指除耆用作^^改善行勃.C2AmendmentonWorkingInstruction作棠指厚善之修改0」Nospecialrequirement,directhandwrittenamendment in place.没有特别要求，在原文虞适常位置直接手瘾修改.11一Hand writtenamendment in place togetherwith approvedsignature by authorized personnel ordepartment.手瘾修改适常部份并有指定负t人或者部咒筵字^可.2口Found controlledcopies arereissued viaDCC,with thesupport of the TemporaryWorking Instructionissuedbyauthorizedpersonnelordepartment.使用指定负i•人或者部咒印彝的腐畤作棠指尊耆,控版本期交由DCC文控正式印制及分想二I2+Requirements are well documented.+Evidence showsWI beingused todocument CA.2+作棠要求有文件3正明.十有方正^^示作棠指除者用作幺己至荥改善行勤.C3Preventive maintenanceof Droductionmachineries and fixtures横器/治具的预防保叠雉修0口Noprogram foror informalpreventive maintenanceactivitiesperformed.:攵有迤行或者非正式地逛行檄器/治具^防保叠幺告修活勤.1□Good programof PMactivities forproduction machineriesand fixtureswith sufficientand reasonablePMitems and proper records.良好的^防保黄维修纲目言十划，封横器/治具谨行充足及合理的^防保置维修活勤作有效叫.

2._11+All machineriesandfixturesare wellmaintainedwith recordsno exception.D+所有梭器/治具都得到良好的保叠雉修，毫瓢例外.3ZU2+Operator refusesto usemachines withouteffective maintenance.2+具工畲拒^使用没有有效保熹雉修的檄器.C4Screwing process control膏螺^制程操纵NA匚Process not applicable制程/工序不适用.4I_No monitoring and control requirement onscrewing torque.有要求封封螺.绦扭力迭行盛测及操纵.II_Screwing torqueof every tools used is well checked dailyby shiftand recordedproperly,showing thespecified limitsand actualvalues.每他工具之螺藤、扭力均以每班的方式迤行检测及正碓言己示其炭限及^除数值.5匚1+Inspection reportmentioned veryfew screwrelated non-conforming.1+检查*艮告只有少量舆螺^有^不良品.6□2+Requirements are well documented.2+作棠要求有文件tE明.C5Hand solderingprocess control手焊^制程操纵NAO Process not applicable制程/工序不适用.0O Nomonitoringandcontrolrequirementon soldcriron temperature.封烙夕我温度没有要求签浏及操纵.1匚Soldcr irontemperature ofeverytoolsusedis wellcheckedby shift/by hourlybasis and recordedproperly,showing thespecified limitsand actualvalues.每佃工具烙饿均以每班/小暗悬基准的方式迤行有效检测及W己^示其炭限与^除敷值.2匚1+Solder irontemperature data and specificationsare wellplotted andtracked bystatistical means.D+用统^方法有效^出及追蹬有M烙£黄温度敦摞与规格资料.3O2+Inspection reportmentioned veryfew hand soldering relatednon-conforming.2+检查辍告只有少量典手焊有IW不良品.C6Soldering techniqueof operatortouch up,repair,assembl、line作缴员的焊^技街维修■装NA口Process not applicable制程/工序不适用.0~I Poortechnique inproper methodand timecontrol acquisition.技所不足，未能掌握正碓方法及操控作棠畤□Basic solderingtechnique isapplied.掌握基本焊^技衙.1_I1+Soldering techniqueguidelines aredocumented andpresented tooperators at work.1+焊^技彳析指引有文件言正明,iL能有效展示予作棠人具作参考.2口2+Good trainingprogram inhandsolderingand periodicoperator evaluationis conducted.2+封手焊工人有良好的培毒依十副,定期封工人作技彳行考核及押估.C7Wave soldering/solder reflowprocesscontrol波峰焊/焊回流制程操纵NAO Processnot applicable制程/工序不适用.0ZZ Usehand immergesoldering.No controlor onlyfocus oncontrolling somecritical parameters.使用浸或者没有操纵或者只封部份重要参数操纵.1口Process criticalparameters c.g.conveyor speed,flux concentration,temperature distributionin theprocess,etc.are wellidentified,measured,tracked,and controlledwithrecords.封制程重要参数如:速度，松香密度，焊接谩程的温度分怖等都能清晰界定，测量，追歌与操纵,并作有效言己[_11+Evidence showingthe processis maintainedin goodcondition underpropercontrol system.D+有操说明在操纵系统邃作下，此制程能保持平稳状，熊.2t~12+Soldering bridgesolder holesare veryfew100dppm.2+槁及^孔不多1000dppm.C8ComponentsequencingandseRreqationmanualinsertion零件的次序及隔离手插零件NAIIOperationnot applicable此作棠不适用.0□Similarcomponents shape,size,color arenotwellscqucnccd andsegregatedtoavoidmaterial mixupormisuse.相似零件形状，大小，颜色未能作有效排及分^放置，避免等致零件混淆或者漠用.I—IGoodcomponentsequencingandsegregationtoavoidsimilarcomponentmixup.ForPCBAproduction,critical componentsuch asjacks,push buttonshould besequenced to be afterwave soldering if it isfoam fluxedprocess.能有效排序与分离零件以避免混淆，若使用泡沫松香的PCBA生崖制程，重要部品如插座，按月等部件均需排列在波峰制程暹行彼焊.2二J⑴+Historycard orsimilarpracticeinplacewellmanaged1+使用品己^咕或者相似方法，且管理完善.3O2+A lotof evidence showing continuousimprovement.2+大量言正摞^示it绩改善.C9Component pre-forminR零件^加工成形NA匚1Processnot applicable制程/工序不适用.0—1Making useof trimmingprocess.Majority ofcomponents are not pre-formed beforemanual andautomaticassembly MIand AI探用剪胸工序，或者大部份零件在人手/自勃插件前都未暹行^加工成形.I口Majority ofcomponents undergopre-forming to correct leadshape andlength to avoid extraleadtrimming processor solderingprocess.大部份零件都畿遇fl加工成形,调整各零件脚形状与畏度之要求,Ji省和外封零件腕切断及焊^制程之要求.2[_11+Pre-forming operationrequirement isincluded in process managementplan PMP.D+^加工成形的作棠要求包含在制程管理利■划PMP中.3□2+Pre-ibrming stationsare well managed.2+此步鳏得到很好的管理.CIOPartschangeverificationandapproval SMTandAIprocess封更换部件的检验与鬼可NA口Operationnot applicable此作棠不适用.口No checkingor simplechecking withoutrecord.没有横瞬或者曾罩检脓，没做W-I OAfter eachparts change,relevant componentbatchesarc checkedand confirmedto becorrect with proper recordfor componentdetails,date andtimeof change,responsible person.部件更换后，由gi■人^即畴迤行检瞬及础熬相^部件是否正碓，并有效言己^部件明幺田，更换日期及负责人等资料.2口1+Parts changeverification requirementis well documented asworking instruction.D+封更换零件之硅言义要求於作棠指溥耆中清晰列明.312+Evidence showingthe system is effectivewithout exception.2+有tE獴说明系统之有效性，辗一例外.Cll Soldercontamination analysis焊^污染度分析NAO Processnot applicable制程/工序不适用.0—No conductingof suchanalysis.:攵有迤行此分析.1口Analysis isconducted informallyand irregularly,usually uponcustomer request.分析工作以非正式及非定期方式轨行，通常是基于客户要求.2I_!Analysis isconducted inperiodicbasissay3months tohalf yearwithpropermanagement andfilingof analysisreports.分析工作以周期性通常悬3他1月到半年,并揩分析辍告作正硅及有效存槽.3□2+Easy tracingby graphicalpresentation.2+以i]示方便追联.C12Approved sampleretention inworkstations工作崩位保留批核檄品NA口Operation notapplicable此作棠不适用.0□No approvedor authorizedsignature onreference samplesor samplesnot wellidentified.参考栋品没有^遇批核，或者已核准但没有负1•人皆■署熬可,或者封参考棣品波作清晰裸谶.1□Each referencesample is well labeled and signedwith authorizedor approvedsignature.每件参考檬品都贴上棣品襟簸,或者由核准人/■^可人筵名的於糕品上.2O1+Referencesamplesarewellprotectedandstoredinworkstationswithoutcausingprobabledamage.1+参考檄品有效储存於工作岗位中，以避免做成提壕.3O2+Operation is well documented.2+作棠要求有文件言正明.C13Critical productiondataandsettings e.g.injection moldingsettings parameters重要生羟教摭与鼓与如:注塑制程改定参文NAI I Operation notapplicable此作棠不适用.0口Parameter ordata heldby operator.有^参数或者数狼资料只由作棠人具自行保留.I OFormal specification:Clear informationstated onWorking Instructionor Guidelinedocuments.有效襟型/烧格文件；资料言已载在作棠指醇害或者指引文件中.2一I1+Relevant instruction or guidelineare wellused andmanaged includefiling.1+相^的就,明或者指引文件能有效地使用及管理包含整理§市案.3t_12+Critical parametersrequirements andimplementation are well monitoredand controlledby thirdparlye.g.IPQC.2+重要参教之要求及其轨行状况由第三部力如IPQC作有效盛察及操纵.C14Usaqe oftools and measuring instrument封工具及汛J量俄器之使用0口Poor handlingor noattentionon properusage and protection bythe staff.工棠人员不正硅使用，或者没意$戢到封工具/俵器之正碓使用与保$聂IOProperusage andhandlingoftools andmeasuring instrument.Good placementafter useof protectionis provided.正碓使用作渠工具与测量俵器，用基彳灸能即畴放回及作用后保O1+Tools aremaintained atgoodcondition/every measuring instrument is well calibratedwith goodcondition.D+所有作棠工具均雒持状况良好/每部测量俵器都校正合格及维持良好状憩.202+Regular trainingprogramassessment.2+定期暹行有^培副I及考核.C15Production flowefficiency生,流程效率0-1Poor productionplanning,including workplacedesign andmaterialarrangement,leading toproduction flowcongestion oralmost4no flowsituation.极差的生羟舒•戈力包含单的布局与物料的安排，除致流水^不或者几乎虑于斯^状憩.1口Production flowis smoothandshowing fairefficiencymainly bypushing.Workplace istidy withgoodmaterial handlingand arrangement.生＞4名泉以推勤卷主，尚算中和庾及表现理想，率■信整涨有序，物料虑理及安排妥雷.2_11+Bottleneck neverresulted ina lotof WIPand sufficienttime isallowed to ensure WIPinspectionand testing.D+樽而情况优未彝生战能础保有充足的作半成品WIP^a及测武D2+Production ofvariousmodels are well plannedbefore manufacturingusing techniquessuch asline balancing,method study,time study,etc.⑵+不一致型虢的羟品，在投羟前作良好/辞翥的生筐技街居十划，使用技巧包含生^^平衡法，方法研究,畤^研究等.C16DisDosition ofdefective unitsinprocess/production line制程/生上的缺陷部品虑理口No clarifiedandspecified requirementfor disposition.Material mixup haspotential tooccur.没有IM明与指定虑理要扎物料混得L情;兄扬有可能彝生.1二］Procedure document/Working Instructionare in place toclearly specifythe properdisposition ofon-linedefectiveunitsfound.Theseareincludingproperrecordtaking,failureanalysisleadingtofindout rootcause anddriving onrelated correctiveactions.有程序文件/作蕖指醇害清晰^明封生屋上缺陷部品半成品及成品的正碓虑理方法，包含:正硅W己^不良^目，指出根本原因与相^的改善行勤.2-11+A11defectives are well recorded,addressed to the rootcause anddrive onappropriate correctiveactions.1+所有缺陷部品资料均作良好官已^,指出根本原因及作出适常的防改善行勤.3O2+Good follow up activityon thecorrection actioneffectiveness.2+有效地跟选改善行勤的有效性.C17ESI Drotcctionand irevciHivcactions静甯保与^防NA匚I Operation notapplicable此作棠不适用.0O Noconsideration ofESD aspect.没有考^到好重方面带来之.I BasicESD protectionactivities aredone includingwrist strapwornby operatorsatwork,proper groundingof production lines,daily checkingof wriststrapfunctioning.作基本的静甯保^行勤，包含:作棠员在作棠畤戴腕带，生适常速接地^装置，每日检杳腕带的性能.1O1+Professional ESDpreventionleakage.Make useconductive equipmentto handleESD sensitivepartse.g.container,separation cardboard,etc.1+春■棠作静防，放如使用防静重物品如:容器，分雌吉板等虞理^^的敏感部件.2口2+Good trainingprogram onESD conceptforrelevantoperators andsupervisory staff.2+封相^操作人^及管理人具谨行完善的ESD就念培胡|.C18Workshop Housekeeping卓黄整潦状;X0匚Poor condition.Dirty anduntidy workshopunder poormanagementand monitoring.修件欠佳.由於管理与签督不足情况下^又廨又吼.1]A Cleanworkshop ismaintained.Cleaning operationis usuallyrequested tomaintain theclean situationpershift orin dailybasis beforeleave ofwork.保持隼^整涅，工人每天下班前或者每班完结彳发均需迤行工位清澈活勤，以保持窜■借之整涨状.2_11+A goodhousekeeping programof workshopis established.1+建立良好的^^日常清漂活勤利•到.3t_12+Stable productionworkshop withdefined responsibility.2+穗定的生崖现埸管理且有指定责任人.C19Attitude ofoperatorsinmaterial handling作棠具封物料虑理的憩度意血0-1Poorattitude ofoperatorssuch as throwingof WIPor materialson line.A highcosmetic oreven functionalreject rateis noticed.作棠具封半成品WIP或者，泉上物料虑理的憨度意澈极差，如抛榔物料於g泉上，好致外^甚至功能不良之情况偏高.I OMaterials arehandled intentionallyand properlywithout causingunnecessary damageto them.有意澈地，正硅地虑理物料，以免醇致不必要的损堵.2O1+Proper training.+Low cosmeticyield lossonline3%.D+正常•培I+生篦缘上外就不良率低.3%3t_12+Written requirementssuch asWI,slogan,warning noticeachieved yieldloss2%.2+作棠要求以作蕖指溥耨吾或者警告牌方式清晰注明jtt连到2%.C20Effectiveness inrepair process雒修工序的有效，隹0-1Poor managementof“waiting fbr repair”units.On line repair isconducted.封“待修理”品的管理极差，雉修工序即畤於流水^上轨行.1O Defectiveor waitingfbrrepair”units arcsegregated fromproduction line.Off-linerepairis performedwithprovided WorkingInstruction.优生上隔雌出塌品或者待修理品，雒修工序於雌^工位及附有指引文件脩件下迤行.T._I1+Evidence showingrepair dataor reportsare feedbackand usedfor improvementpurpose.D+有言正摞骸示幺隹修敷操或者*艮告被回^作悬改善用途.31—12+Repair sequenceand methodsof commondefect symptomsare provided.2+提供封常冕不良项目的维修次序及方法流程圄.C21Quality datarecord,analysis andaction forimprovement生^,敦撼收集，分析以作改善0-1Quality dataisnot collectedcorrectly orno effectiveanalysis.生；i品^数狼没有正础纪金卡或者:攵有有效分析.I OQuality datais collectedcorrectly andanalysis effectivelyproperly presented.生;4品^敷狼正硅地税专余且能有效分析Ji展示.2口1+Present withproper graph+beingusedfor dailyreviewpush forimprovement.I+以正常圈示+用作日常横方寸以推勤改善.3二I2+A lotof evidenceto proveeffective improvements.2+有大量有效改善W用案.工鹿估及Factory ManagementAudit andRating List:if押分指引Scope:Applicable forGuang DongProvince FactoriesOnly.只通用於廉束省裂造魔.Section A:Material ManagementA部分:物料管理Al PartMaterial/Finished GoodsWarehouse原料/成品盒座Al.l Zonesegregation匾.越隔离0□No segregationmanagement.;攵有分显管理.1__I Clearzone includesReceiving,IQC Passed,Waiting forDisposition MRB,RTV,Special MaterialScrap清8折隔雕显域，包含收货包IQC已检合格氏待虑理国MRB,待退供鹿商氏特殊物料存放~~I1+Material properlylocated withinthe area,not puttingoutside theborder,good management.1+物料正碓放置，没有超显，管理完善2□2+Fail safeoperation.For example,there isonly1part on the samepallet.2+建作接近不可能出咨普.例同卡板上只可能有一置物料A

1.2Materialidentification物料鎏别0O PoorID andlabeling.襟谶方法及使用未票筵就行差.1_I MaterialID label name,P/N,manufacturer,lot,qty andIQC passedlabelname,P/N,inspector namechopand datewellused.有效使用物料ID襟筵名稠，零件嬲碣，供鹰商，批敷，数量及IQC检验合格的檄簌.名耦，零件琥碣，检脓具姓名，日期.2□1+Proper implementationand protectionof labels.I+襟筵正硅使用与保tt.3O2+every externalcarton islabeled correctly.2+每一外包装均正硅榄示.Al.3DispositionofMRBmaterials将粉时物料的彘理0O Directreturn tovendors orscrap.直接退料名合庖L商或者作屡料虑理.1_I MRB or similarmeeting in place for material reviewand dispositiondecision.适常召物料检检物料状况及作鹿理决策.2口1+MRBor similar procedureproperly implementedwith everydisposition clearlyrecorded.1+物料检程序正硅轨行，并清晰H荥每份MRB的虑理细剧.3二I2+MRB procedureswell definedand documented.2+物料检者寸程序定羲清析并有文件专正明.Section D:Project DevelopmentManagementD部分:项目彝展管理DIOE、IDesignversionupdatemonitorinqandtraceability段吉十版本的更新，^,察及追蹬NA口Operationnot applicable此作棠不适用.0口No follow up oncustomer design version,usually focuson thedate ofreceiving.Internally issueddocumentse.g.work order,BOM cannotbe tracedto relevantdesign version.波有跟谨客户的■版本，通常只注重接收日期内部文件如:工作指令罩，BOM,未能追溯到相言殳利■版本.I口Critical customerdesign informationsuch asproduct modeland number,design changedescription,design receivingdate,designversion,received by,sent by,etc.is wellcollected andrecorded inthemaster list.聘客户言殳言十的各项重要资料收集并之己^在主表内，包含滥品型虢与编虢，W殳言十留纸燮更的描述，接收日期，1殳斜■圈纸版本，接收人，彝出人等等.2-11+Traceable information on designversion isincluded inevery internallyissued documents such astechnicaldrawings,work order,BOM,etc.D+•版本或者相II号追溯资料包含於每份内部文件中，工程圈献，工作指令里,BOM等.3二］2+System showsthe operationbeing implementedeffectively with no exception.2+有系统^示作渠要求能毫辗例外地有效孰行.D

2、Iaintcnance ofcuslomcr designdocument客户段言十文件的储存NAm Operation notapplicable此作棠不适用.4―I Poor management oncustomer documents封客户文件管理差.1-1Customer provideddesign documentsare wellsegregated andfiled accordingto theirnature e.g.assembly drawings,BOM.Documents arefiled insequential order without causingmixupor misusesituation.客户提供的^言十文件根獴其不一致性®分槽比如:装配圈,BOM,文件亦按序存槽排列，以免做成混鼠或者李皆用之情况.2□1+Checklistorcoversheetisusedtoindicate everyupdateddocumenttoavoidmissingormis-ordereddocuments.1+使用核查清罩，清晰襟明每份更新文件，以免造成文件丢失或者次序混商L.3；一I2+System showsthe operationbeing implementedeffectively with no exception.2+有系统^示作蕖要求能毫簸例外地有效孰行.D3ECR management工程夔更要求管理NAEZI Operation notapplicable此作棠不适用.

0.—1It isup toonly Engineeringto decidefbr ECN.No systematicECR feedback.通常由工程部决定ECN,没有工程燮更要求管理系统.

1.ZZJSystematic ECRto manageall requestsfrom differentdepartments.系统化管理所有由各部F岬来的ECR.

2.1I1+All ECRsare followeduphandled properly.1+所有ECR均有跟港及合理虑理.

3.□2+Close loopmanagement tomake surethe originatorincluding thecustomer beinginformedfor casehandling.2+完整的^合反It系统，可保瞪始作者包含客户得知ECR的虑理幺吉果.D4ECN management工程燮更管理NA口Operationnotapplicable此作棠不适用.

0.口Poor ECNmanagement.No filing,no record,no follow up.趣差工程燮更管理，没有存槽，攵有幺己$荥，没有跟谨.

1.USystematic ECNto manageimportant cases.Record accuracyfollow upclosely.系,统化管理，大部份重要ECN已有型碓余己且^畤跟谨.

2.0⑴+All叩provedECNsaretakencare.⑴+所有已批准ECN均有跟迄

3.口2+Closeloopmanagementtomake surethe originatorincluding thecustomer beinginformedfor implementation.2+完整的朗合反黄系统，可保言登始作者包含客户得知ECN有效轨行.D5Management cfcustomer specialrequirement客户特另U要求管理

0.口Poormanagement.No filing,norecord,no follow up.趣差管理，没有存槽，浪.有纪鳏，没有跟道.\.ZZSystematic managementof importantcases.Record accuracyfollowupclosely.系统化管理，大部份重要便1案已有津硅纪至荥，且寺跟选.

2.01+All approvedchanges arctaken careof.1+所有已批准佃案均有跟it.

3.口Close loopmanagement tomake surethe originatorincluding thecustomer beinginformedof implementation.2+完整的朗合反黄系统，可保^始作者包含客户得知ECN有效轨行.D6Pilot runmanagement就筐管理NA口Operationnotapplicable此作棠不适用.0I—No fonnalrequired pilot run planat all.支有正式34筐.tj•割.1□Planned pilotrun.Does notcontribute toimprovement ofmanufacturability,quality,efficiency equipment.刘■制好的尚扎4,未有考虑改善生＞4,品效率及名殳儒.2□System definedpilotrunmanagement.Comprehensive reviewmeeting takenplace toimprove inmanyareas.系,统定羲的三扎t管理，且有完善的跟迤畲^^三寸各方面的改it.3□2+A lotof evidenceshowing improvement.2+大量方正摞^示有效改善.Section E:Calibration ofmeasuring devicesPreventive MaintenancePME部分:测量俄器I段儒之校正及琼防性保番^El Responsibilityand Personnelqualifications责任与人着资格

0.□No calihration/PM activityconducted atall/not well-defined responsiblestaff ordepartment.波有迤行校正/PM工作力攵有指定^^人具或者部Fl.

1.口Well-defined responsibilitywith sufficientworkforce forthe implementation.Reference standard:1calibration+lPM personnelversus500employees清晰定羲任罩位Ji指定足多勺人具负t轨行吉亥工作参考襟准:每500他庵^配有1他校正人^+1他1PM人命O1+Authorized personnelare wellfamiliarized withthe knowledge.D+人^非常熟悉人儒的知熟.

2.□2+Authorized staffacquired nationalrecognized qualificationsin equipmentcalibration.2+1•人■均推分直彝园家熬可的^^校正合格tE耆.E2Calibration/PM Plan校正/PM官十划0_I Nocalibration/PM activityconducted at all/no systematicmanagementof calibrationactivity,leaving manyholes inequipment calibrationstatus.演有任何校正/PM活勤/波有系统管理各项校正活勤工作，做成封俵器校正状况出现多^漏跖_1Ageneral calibration/PM programgenerally inyearly basisin placeto allowacceptabletraceability andfollowupon thoseplanned activities.有基本校正言十划通常以一年卷基准,十制中之有^校正活勤作出有效有追联及跟暹.11I Agood anddetailed calibration/PM planin place,showing eachcalibration/PM informationincludingtheequipmentnameand number,location,expiry dates,departmentrepresentatives,equipmentstatus,types of calibration,etc.And witha goodreview mechanisminplacetoensurea fail-safe system.有一他完善及辞细的校正/PM言十划，能清晰^示每他校正活勤三羊情，包含儒名耦及编琥.所在位置，到期日，部咒代表i■人*殳倩;兄，校正/PM方式等等，并有一佃完善的横为寸檄制以碓保其系统的安全可靠.2□2+Requirements are well documented.2+作棠要求有文件言正明.E3Calibration/PM guidelines校正/PM指弓］0|No guidelineor working instructions inplace.波.有任何指引或者作棠指尊•善■文件.1O Eachtype ofmeasuringinstrumentand equipmenthas individualcalibration/PM guidelinedocuments每一种浏量俄器/tSi儒均有其各自的校正/PM指引文件.2□1+Acceptable calibration procedures andreasonable precision ofthe calibration originReferencestandard:ratio ofprecisionofcalibration originto thecalibrated equipment=1:31+可同意的校正/PM程序与校正襟准俵器具儒合理的精碓度.参考襟准:校正榄准俄器与被校正的俵器的精碓度比例悬13口⑵+Periodic reviewonthecalibrationproceduresagainst internationalstandards.2+定期封照外界的阈除襟准检校正程序.E4Calibraticn/PM recordsand documentsmaintenance校正/PM1己金改及文件雉槃0□No calihration/PMrecords/Incomplete calibrationrecords.没有任何校正/PM名己$荥/或者不完整的校正名己夕荥.1□Full setofcalibration/PM recordstraceable torelevant calibrationactivity details.完整的校正/PM吉己^能追溯到相^的校正活•勤言羊情.2□1+Records arewell filed,indexed andkept inappropriate locationsto enhancetraceability.D+W己^能有效分类射存槽，做好索引并存放在适常的位置,以提高其可追溯性.3口⑵+Authorized andrelated persondemonstrate theirunderstanding onthe recordsaccessibility andtraceability.2+负*t人及相人员能示他仍设打己的存放位置及其可追溯性的懂得.E5Laboratoryconditionmonitoringandcontrol责瞬室璟境的■^测及操纵0口Nomeasurement andcontrolofcalibration environments.完全没有测量及操纵校正璟境.I OCalibration environmentslaboratory roomtemperature andrelative humidityrequirements arcwelldefined anddocumented.封校正墓境^,膝室的温度与相封漏度的要求清析定羲於指引文件中.4□⑴+Environment parameterstemperature andrelative humidityarewellmeasured,recorded,reviewedand controlledwith respecttothespecifications.1+璞境的参数温度与相封源度能有效及举碓的洌J量尺己横利■及操纵在限制宽.H内.5O2+Calibration environmentsarewellmaintained withinspecifications with no exception.2+校正璞境能辰期维持在规格^内，未有餐现超限情X.E6Equipment status identification殁爆状.熊的襟域0口No specialidentification ofthecalibrationoriginequipment,uOn Holdor Failed“equipment.封特别状况之^^如“原始襟举”，“暂停使用及失效”未作任何特别襟澈.1O ClearID labelsusedfor^Calibration origin,equipment,calibrated Passed，“On Holdand calibrated“Failed equipmenttoavoidmisuse.清晰的校正榄簸贴纸分别使用於各类屋殳限包含“原始棕举“校正合格，嘴等使用”及“失效等有殳儒，防止做成镖用之情况.2□1+Complete labelto tellequipment identity,calibration/PM date,expired datewithno exception.1+完整贴然,包含M殳儒编虢，校正/PM日，到期日，且波有例外.3O2+Authorized personand relevantoperators candemonstrate theirunderstanding onvariousequipment statusidentification.2+^^人及相^使用人员能嶷i示明他优封各类w殳俑状，熊檄澈之懂得.Section F:OthersF部分:其他Fl Training培噌i|0□No definitionof trainingresponsibility/Informal trainingundertaken byindividualdepartments.封培勃I颗责攵有清析定羲/固别部力率辨非正式的培勃I.1□Training programand activitiesarewellcoordinated and implemented bythe defineddepartment e.g.Training/Personnel/Administration dept.Responsibility is well documented.有一他可同意的规划存在，泼有技能培如I,轨行得不完整.2CH Systematictraining isimplemented.Formal skillclass withpracticeexamination.系统化完整轨行，且有正规技能培初1,考核等.3口⑵+Written systembeing implementedproperly.All employeesarewelltrained.2+系统予以良好^施及善面化，且所有公司人员均已受ti|.F2Customer ComplaintManagement客户投诉底理0O Nosystematic procedureto handlecustomercomplaints ornot responsiveatall.封于■客反映的品^冏题:攵有系统化管理，或者不予理睬.1□Handle somecases withappropriate reply.Mainly handling by qualitycontrol means.封部份冏题予以适常的答复，并要紧以加强品管解决..2—]Most importantissues arehandled properlyfix the rootcauses.封大多数霰重冏题予以适密的答复，并找到根本原因予及畤解;夬.3□2+Reply in48hours+Preventive actionsare implemented.2+在48小畤内•予适常的答复+所有冏题都有^防措施.F3Use ofQuality Tools品皙工具的使用0；_]No applicationof qualitytools atallorno appropriateapplication.波有使用任何品工具，或者使用不正常.1□Some applicationmainly byquality staff.要紧是品管人员使用品^工具.2□1+A lotof improvementevidenceshowingthe properapplications.D+大量者正摞^示使用成效.3O2+Wide applicationin differentdepartments such as ProductionEngineering.2+不一致部力都廉泛使用，如生;i部与工程部.F4Packaqinw Management包奘管理0ZZ Noworkinginstructionor referencesample.:攵有包装作棠指睁乱亦:攵有栋品作依狼.1□Has workinginstruction butfind evidencethat operationis differentto thatspecified.有作棠指醇善，但亵现文本舆作棠不相符.2□Working instructionsare illustrated.Operators fullyunderstand therequirements.有作棠指醇害，且有圈示，具工完全懂得有^要求.3t_I2+Well designedprocess toavoid missingaccessoriesinduced defective.2+俊良段言十的程序，能避免漏付件或者引致损壤.F5Container LeadingManagement上货植管理0O No checkingcleaning ofcontainer.Have evidenceshowingoperator donot protectcartons.:攵有检查及清澈货檀.有3正摞^示员工封货物不保言菱.1口Operators arcprotecting thecartons.Written workingprocedure inplace butitisnot failsafe.具工封货物有保^意微，有明文上檀程序，但没有^^十成不畲犯□Loadinginstructionisstrictlyfollowed.Cartonstatus identificationis clearalways correct..霰格遵守上植通知，卡通襟示亦清晰且不曾犯籍.2□2+Third partyverification withrecord.2+第三者碓京名且有多己MANUFACTURERAPPROVALRATING RULES:

1.In orderto havethe nextscore,all conditionson thatparticular scorethose lowerscores haveto beachieved;otherwise,the lowerscore willbe rated.如要取得高一级分数，必须邃到$亥黠及敕低分数所有要求，否和1只能考平敕低分数.

2.Evidence hasto bepresented duringthe audit.No laterinformation willbe acceptedand willnot affectanyrating afterward.所有言正摞必须在押睿期内提出，完成言十分彳兔，不畲同意任何资料改燮结果.

3.The LeadAuditor hasthe absoluteright todecide herating.主任辞^^有名邑封郭分榷.

4.Forthosepointswithout1mark,CAPisnecessary.ManufacturerhastopresentthetypedCorrectiveActionPlan CAPfor approvalwithin20days afterreportissue date.Follow upaudit willnot performwithouttheapproved CAP.所有未能取得1分之题目，均要提交CAP,裂造取必须在押寄辍告彝出20天内提交打字的CAP以作押雷，跟遣辞雷不含在没有批准C AP的情况下遣行.

5.If themanufacturer failsthe firstaudit,followupaudit shallnot normallybe performedwithin1month.如装造原在第一次押零不合格，跟迤押零不曾在一根1月内谨行.

6.If themanufacturer failsthe secondaudit,followupaudit shallnot normallybe performedwithin6months.如裂造摩在第二次押霉不合格，跟迤押寄不曾在六他月内迤行.

7.If hemanufacturer failsthe thirdaudit,followupaudit shallnot normallybe performedwithin12months.如裂造^在第三次押寄不合格，跟暹押零不畲在12值月内迤行.此表格的群文3青凫下直Key forscore:Achieved scoreinsectionA=Total scoreinSection A/number ofapplicableclauses/3xMaximumscore inSectionAScore MaxScore=100Passing Score=SectionA Material management:

9.2Section BQuality Managementand Control:...

11.5Section CProd.Management andControl:

13.8Section DRD Management:

2.3Section ECalibrationPM:

4.6Section FOthers:

4.6Total:46Rating onimportance MaxSectionAMaterialmanagemcnt=20score ineach sectionSection BQuality Managementand Conrol=25Section CProd.ManagementandControl=30Section DRD Management=5Section ECalibrationPM=10Section FOthers=10=AchievedscoreinsectionA+AchievedscoreinsectionB+AchievedscoreinsectionC+Achievedscoreinsection D+Achieved scorein sectionE+Achieved scorein sectionF上直表格的中文版:分敷3十算（方法）A部分得分=（A部分所得^分/适用脩文之敷目/3）xA部份最高得份得分最高分=100合格分=A部分（物料管理）:

9.2B部分（品^管理及操纵）:

11.5C部分（生;4管理及操纵）

13.8D部分（崖品^^■管理）:

2.3E部分（校正及保叠^^）:

4.6F部分（其他）:

4.6共46重要性比重评分（各部份最A部分（物料管理）=20高得分）B部分（品^管理及操纵）=25C部分（生羟管理及操纵）=30D部分品^装管理）=5E部分（校正及保考雄捱）=10F部分（其他）=10押估^得分二（A部分得分+B部分得分+C部分得分+D部分得分+E部分得分+F部分得分）A

1.4Materialprotection物料的保城夔0O No specialrequirement or intentionformaterialpackageprotection.封物料包装保^方面没有特别要求或者意澈.I_IProper scalingandprotectionof materialcarton afterusage oropening hyIQC orwarehouseoperator.IQC或者盒管^^箱或者取用物料后正硅封箱与保谖.2__11+Requirements welldocumented.,no violationof material storage advisesuch asheight,direction,static sensitive,flammable,dangerous chemicals.1+作棠要求有文件言正明，波有11反物料襟示如高度，方向，静重，易燃物，危险■化挚品.3ZU2+Proper warehouseoperation monitoringor regularauditby third parlye.g.IPQC.2+有第三值1体如:IPQC11督或者定期寄核坪估^$建作是否正碓.AJ.5Storageenvironment/shelflifemonitoringandcontrol储存璟.境的篮测及操纵.0-I Nostorage condition/shelf liferequirement setup.没有制定封储存璟境的要求.I__I Specialmaterials identifiedfor particularstorage condition/shelf liferequirements.特殊物料有特殊的^存球境.4Z2]⑴+Daily monitoringof conditionsand properrecords maintained,Control actionstaking placeofspecification conditions.1+每天签测璟境M条件并雒持名已君菱现超出烧限脩件有探取操纵行勤.5—I2+All specialmaterials arewell managedincluding thosein productionarea.2+所有特殊物料均有管理，包含生崖埸地.AI.6Materiallotrecords物料批数0口Received/Issued materialrecords writtenon stockrecordbook.收那弟物料情况嘉在含库纪限簿上.I二Color codingsystem or other effective systemiswell implemented for different materials to ensureFirst-In-First-Out FIFOon monthlybasis.^色卡或者其他有效制度充份利用于硅急不一致物料的月份先入先出FIFO.6ZZ Bincard systemorothereffectivesystemiswellimplementedfordifferentmaterialstoensureFirst-In-First-Out FIFOuptoevery lot.物料含存幺己^卡充份利用于硅熬每批物料的先人先出FIFO.7□2+Requirements documented2+作棠要求有文件言正明.A

1.7Materialstoragecontrol物料储存操纵.0一]No specialrequirementorintention tocontrol.力攵有特别的操纵要求或者意澈.1」Material storagein goodorderwithsome over loading.物料储存有序，但仍然有超载.2-I1+With effectiveoverloadingmanagement+Requirements documented.1+有效超载管理+作棠要求有文件^明.3□2+Regular auditfor properstorage andhandling bythird party e.g.IPQC.2+有第三他体如:IPQC定期毒核及押估盒储存虑理是否正碓.A

1.8MaterialPositioning物料的辗位追溯性0□Mainly dependson operatorsexperience andskill,informal storagelocation assignment.要紧依靠含管g的^^与技巧，没有正式指定储存位置.I—ISome kindof materialstores withindedicated arca/zone foreasy positioning.卷便于追溯部份物料存放在指定储存国域内.2二Makes useof clearlymarked storagelocation inwarehouse areasandrecord.在盒康内清晰檬明各物料存放国域并幺己^在案.3二I1/2+materialstorageposition canbe welltraced indefined numberingarea.1/2+能清晰追雕各物料的型碓存放指定数位化位置，以便查找.A2PHMiuction line/Inspection area生/检查国域A

2.1Parts WIPstatusidentification部件及半成品即IP状憩的^别0_J Nospecial requirementsforclear separationandidentificationof OK/NG unitsand waitingfor inspection/checked passedunits easilyleading tomaterial mixup.:攵有特别要求要清晰国分与言能别OK/NG部件，待枪/已检通遏的部件，容易引致物料混_IOK/NGunits and waitingfor inspection/checked passunits arcwell separatedin differenteasydistinguishable orwell labeledcontainerstoavoid mixup.OK/NG部件与待检或者检瞬通遏的部件分别以已^示容器盛载.以免混淆.1__11+Relevant containersare properlyused withnoexception.1+相嗣的容器毫辗例外地正确使用.2二I2+Regular auditfor properstorage andhandling bythird partye.g.1PQC.2+有第三俗体如:IPQC定期密核普存虚理是否正硅.A

2.2Partsidentification部件的省票3盘0□No orincomplete identificationof usedpartsinformation,including partsname,parts number,specification,etc.没有或者不全面地封所使用部件作有效^包含部件名耦，部件琥碣，烧格等等.I口Parts numberiswellidentified andlabeled onrelevant containers.部件t料於相^容器上有有效襟示部件虢碣.3口1+Indirect materialsinformation e.g.glue,cleaning reagentiswellidentified andlabeled.D+生羟辅料如:醪水，清漂铮1资料作有效檬口Labeled shelflifefor storagesensitivematerial outsidewarehouse.盒外存放有使用期限物料均作好^^^明期限.A

2.3Non-conformingmarkinginWIP/FinishedGoods半成品NIP/成品缺临的檄示0□No specialrequirementin non-conforming marking.Operator marksfor non-conformities withinformal meansoreven donot markfor purpose.封缺陷襟言已没有特别要求，作^^封有缺陷的WIP只作非正式的襟示或者根本没有要作襟示的意寺畿.11_1Non-conformings aremarked withformal butnot definedmeans,such aspencil ortapes.封有缺陷品作正式但熊定羲的襟示，比如用^肇或者夥版.2Non-conforming aremarked witheffective way;such asred arrowlabel,or briefdescription fbreasyunderstanding.以有效的方法襟示有缺陷品，比如用缸箭^贴纸,或者曾短的描述以令人更清晰明白.3ZU2+Requirements arewelldocumented+marks accuratelywithout exception.2+作棠要求有文件之正明+襟示^常正罐辗A

2.4Materialhandlingoperationwithinworkstationarea工位内之物料虑理.0]Poor handlingsuch asstacking toomany parts/WIP,improper placementof WIPfound.极差的虑理水平，如零件及WIP半成品堆殖太多与WIP放置不常.1~I Parts/WIP arcwell managed and handledwithin workingarea,without causingpotential droporunnecessary cosmeticdefects.工位内庭理零件与半成品作棠良好，簸;替在性的掉落或者醇致不必要的外^不良现象.21+Regular auditfor properstorage andhandlingbythirdpartye.g.IPQC.1+有第三他体如:IPQC定期寄核及押估储存虑理是否正碓.3Z32+Regular trainingof operatorsfor propermaterial handling.2+封^工定期迤行物料虞理知培驯Section B:Quality Managementand ControlB部分品^管理与操纵Bl IncomiiiRinspection IQC来料横IfcIQCBl.lInspectionscope枪脸的IS0O Incomingmaterials inspectionisnotperformed systematically.封来料检瞬波有明碓系统化迤行.1口Checklistspecifications orrelevant materialstobeall listedin instructiondocuments.,站检清罩及规格或者相^资料都辞细列明在指引文件内.2__|1+Operation correct,records complete.1+作棠正硅，名己完整.3□2+Ship-to-stock materiallist isregularly reviewed,approved,for updatedandproperapplication.2+封免检直接入盒物料之清罩■作定期检th批核，更新资料并有效使用.Bl.2InspectionInstructions检查指引0O Noinstructionorinstructions such as sampling level AQLand acceptance criteria arenot well defined.，攵有指引或者指引没有明碓定耙如抽株水平AQL及接收襟准.I□Important guidelinessuch as sampling level,acceptance criteriaand inspectioninstructions arcclearlydefined anddocumented.重要指引如抽棣水平，接收襟准与接查就明清析定莪并有文件言正明._I1+Follow theguidelines andrecord resultsaccordingly,withnoexception.1+每次都依照指引接查并多已^其、结果.未有例外情况彝说.32+Inspectors areregularly trainedand testedfbr inspectionknow-how.2+封接遭具迤行定期培如I及考核其接查知3电B

1.3Inspectionrecords接，会.纪0-I Insufficientinformationonreport dueto reportformat deficiencies,suchasno designatedspace forfillingsampling AQL,inspected items,etc.由于辍告格式不完善等致艮告所多己荥资料不足，比如没有定位置填离AQL与检脓项目等.I□Inspection resultsarc accuratelyrecorded onreports.检验结果准硅幺己£亲在辍告上.2□l+Inspection reportis ableto traceto relateddocumentssuchas SCAR#,MRB report#,etc.1+检瞬辍告及相^文均件有很好的可追溯性，如SCAR虢碣,MRB*艮告虢码等.3一I2+Inspectionreportsandrelevantdocumentsarewellfiledandmaintainedwithgoodconditionandtraceability.2+检瞬辍告与相^文件均妥善地整理端案并雒持其可追溯性.

41.4Inspection/Testingequipment接嬲/即就m殳借0—I Testing equipment andmeasuring1instrument isnot calibrated.:攵有校正浏封花殳借与浏量倭器.1-1Testingequipmentandmeasuringinstrumentiswellcalibrated,labeledandmaintained.测款信殳儒与测量俄器均作有效校正，棵示与雉之蔓.2-I1+Inspectors usethe instrument/equipment properlywithoutcausingdamagec.g.putting thecaliperback inboxafterusage.D+澄查^正硅地使用俄器片殳借,防止做成损壕.如:卡尺使用完辜，随手放回卡尺盒._12+Enough testingequipment/instrumentadequate accuracy.2+足多勺浏就俵器/鼓倩，且举础度足纵

1.5Inspectionenvironment横瞬璞境0口Poor inspectionenvironment suchasinsufficientlighting,improper magnifyingequipment,etc.敕差的境，如燎光及放大倍敷脩件不足等.1口Good inspectionconditions areprovided toenhance inspectorsjudgmentperformance.良好的稔蜂琪境有助于提高接差员的判断能力.2□1+Well-managedandtidy inspectionworkstation maintainedby inspectorsduring inspection.Testinginstruction and supporting documentsinplace.D+接变具保持枪，验其有整旗有序的接^^境，浏弑俵器与相文件均整膂放置.3□2+Requirements arewell management.⑵+作棠要求有管理方法.4l.6Partsstatusidentification部件状憨言废别022]Nospecialrequirementsforclearseparationand identificationofOK/NG unitsand waitingfor inspection/checked passunits,easily leadingtomaterial mixup.没有特别要求清晰国分与^别OK/NG部件与待检/已通遇检臆的部件,容易引致材料混淆.1□OK/NG partsandwaitingfor inspection/checked passparts arewell separatedin differenteasilydistinguishable orwell labeledcontainer toavoidmixup.OK/NG的部件与待检及检，验通谩的部件分别以不一致及容易辨树之榄筵容器盛载,防止做成物料混甭L.2ZU1+Relevant containersare properlyused withno exceplion.1+相Ufl容器簸例外地正碓使用.3□2+Regular auditbythirdpartye.g.IPQC.2+有第三低体如:IPQC定期零核.Bl.7Expirydatemanagementforcriticalchemicalsuchasglue,painting,flux,solderpaste有效期管理要紧化学物品如:醪水,油漆、松香膏等0-1Nocheckingof expiry dates inincominginspection ordirect shipto stock.封来料畤未有检查物料有效期,就直接谨含.1-I Expirydate isclearly indicatedand checkedon materialpackage ofeach lot.封每批来料包装上之有效日期均清晰襟示及作检查.2口1+Inspection resultsare clearlyreported.Label forexpirydateif necessary.1+清晰*艮告^结果.如需要加贴到期电纸.

3._I2+SystematicregularreviewisabletostoptheuseofexpiredmaterialreviewbyMRB..2+系统,曾要求谩期物料停用，Ji交MRB检讨■.4l.8ManufacturerCARfollowup量寸供鹰商的改善跟暹0-I Norequest or informalrequestfbrCA,suchasfax ore-mail,from themanufacturer.封供鹰商改善行勤支有要求或者非正式要求，比如以傅真或者霜子鄱件方式轨行.1-1Formal SCARsystem inplace,withproperaddressing tomanufacturers CA.有正式的SCAR系统,能有效及剑■封性地要求供愿商相^之改善行勤.2二]1+Requested CAreply duedate isspecified inmost cases.Systematic followup andmanufacturerscan respondtocorrecttherootcourses perrequest.1+要求改善行勃回覆日期有清晰言主明，系统化跟迤，於大部份情况下能如期回覆.3—12+ContainmentCA bymanufacturer iswell followedup andrecorded.2+有效地跟迤并W己^供鹰商圉堵及改善行勤的轨行情况.BL9Dispositionofrejectedlots拒收的彘理0O Returnto Vendoris theprogram,with awarenessandapprovalbysinglepartyusuallyQA.在罩一部咒通常悬QA知畲及批准的情况下便揩物料退回供鹰商.1ZZ FormalMaterial ReviewBoard MRBorsimilarsysteminplacetodealwithrejected materialdisposition,including scrap，“rework，RTV,UAI，etc.有正式的物料检系娥如MRB虞理拒收物料，包含“辍度「返工”，“退富广可用”等等.2ZD I+Relevant procedureiswelldocumented+add workinginstructionifnecessary.1+相嗣程序有文件3正明+如需要加上作渠指蜂.3口2+Every rejectedlot isproperly handledwithnoexception.2+封所有拒收材都毫辗例外地按序合理虑理.B2In-process inspection and monitorincIPQC制程的检验与空督.

82.1In-processControlInstructions梨.程操纵指引NAt―1Operationnotapplicable.此作棠不适用.口Nospecialdocumented guidelinesforin-proccss control,random checking.:攵有文件指引封制程的操纵，只作随概性的抽检.I:J Criticalprocesses orareas arewell addressedand identifiedfor IPQCinspectionandmonitoring.重要制程或者工位均有明碓指出予1PQC作检查及签察.2ZU I+All samplingreejuirements samplefrequency,quantity,checking parameters,etc.well specifiedanddocumented.D+所有抽糕要求抽檄频率，敷量，横酶项目及参数等都有明与有文件言正明.3二I2+Process managementplan PMPinplace,with controlscharts orchecklist.2+制程管理言十划清晰界定各重要制程及操纵圆表或者核查单.

42.2In-processControlRecords裂程操纵NAO Operationnotapplicable.此作渠不适用.0_]No checklist,orinformalrecord rawdata only,攵有核查罩或者只有非正式多己1口Formal recordinplace whichindicates relevantprocess name,machine number,inspector name,time interval,inspected items,judgment,etc.正规名己^清晰注明相^工序之名耦，械器虢碣，检查具名字，畤段，横瞬项目，判定等.T._11+Checklist formatiswellfollowed andused withnoexception.Sampling planand activitiesare wellsetandimplementedrespectively.D+毫辗例外地跟按核查罩轨行，建立良好的抽檬言十划及宣施相^活勤.3-I2+Inspection recordsarewellfiledandkept withgood traceability.2+检脓幺已^能有效存槽保持良好之可追溯性.B

2.3CARsystemforcontinuousimprovement改善行勤要求AR系施以遂至遂与改善NAO Operationnotapplicable.此作棠不适用.0□Record notcomplete orno feedbackof in-process defectsituation.生崖中的缺陷黠*己^不存或者:攵有反熊.I口Non-conforming materialreport NCMR/internal correctiveaction requestICAR systeminplacetofeedback in-process defectsituation.物料巽常辍告/内部改善行勤要求善NCMR/ICAR体系适常地反饿生座中的缺陷跟2口I+Issued reportsarewellreplied byresponsible departmentson timeand appropriately.Relevant actionitemsarewellfollowed foreffectiveness.1+有^部F与准H寺适备地回复辍告她能有效地跟港相嗣改善行勤的有效性.3二]2+Documented stopline“criteria inplace wheneverdefect rateexceeds settarget.2+“停作棠指引文件，指定^上塌品率超出指定目襟情况下需轨行“停要求.B

2.4Firstpieceapprovalformassproduction大量生芨城之首件批核.0□No suchprocedure atall.没有此程序.IOFirst articleapproval procedureiswellperformed fordefined criticalprocesses.各重要制程之生;4栋品批核程序较好地轨行良好.21+Procedure welldocumented andrecords wellmaintained.1+程序有明文规定及储存余己良好.3二I2+Approval samplesarewellidentified,maintained anddisplayed inthe placeof use.2+有批核檄品作清晰襟谶^及使用於工位中.B

2.5Functionalverificationmaintenancebygoldensampleontestingequipment,fixture用金檬品封测就鼓解治具之功能碓漱淡查及雉^0口No verificationorinformalchecking.没有检测或者非正式的检查.1__I Formalroutine normallydaily verificationprocedure inplace withappropriate records.常烧检查通常悬每天程序有效轨行及纪次荥.2□1+Relevant procedureiswelldocumented.D+相^程序有明文规定.3ZU2+Regular propermaintenance withgood resultsrecord supporting.2+定期^效果明^且有幸艮告支持.

42.6Inspectionenvironment检除魔境0二］Poorinspectionenvironmentsuchas insufficientlighting,proper magnifying,etc.检,瞬琪境欠佳，比如燎光及放大倍敦僚件不足等.1-1Goodinspectionconditionsareprovidedtoenhanceinspectorsjudgement performance.提供理想^^璟境有助于提高接查员的判定能力.2口1+Tidy workplacemaintained.Testing instructionandsupportingdocumentsinplace.1+整瀑有序的横瞬璞境，检测指引及相KQ支持文件放置於工位作参考使用.3O2+Operation iswellmanaged.24-作棠有完善管理.B3Finished GoodsQuality ControlFQC成品横瞬FQCB

3.1Inspection Instructions检查指引0__1Guidelines suchassamplinglevel AQLandacceptance criteriaarenotwelldefined.指引没有清析定期如抽模水平AQL,接收檄准等事项.1-1Important guidelinessuchassamplinglevelacceptancecriteriaand inspectioninstruction areclearlydefined anddocumented.重要指引资料清晰定耙如抽檬水平，接收襟准，检脓^明等事项,有文件明.2O1+Inspectors wellfollow theguidelines andrecord resultsaccordingly,withnoexceptions.1+检查具毫辗例外地依照指引迤行检查并名己^结果.31__I2+Inspectors arcregularly trainedand testedfor inspectionknow-how.2+封检查具定期谨行培及考核其检查知戢.。