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Procedure forManagement ofChange变更管理程序Rev.Published byRev iewed byApproved byAmendatory RemarksDateThe latestchanges weremarked inlight bluein thecontents.Signed copyarchived bydocument controller己将在风险评估中识别出的所有安全控制措sign on the form of Request for change-2〉;if not施落实到位communicated.已完成开车计划方案Operation andmaintenance trainingfor staffhave己建立应急响应预案并明确了联系人名单己been completed.维护存在问题/解决方法的记录并与审查表All safetycontrol measuresidentified inthe risk关联assessment of the change have beencarried out.Startup plan has beencompleted.Emergency responseplanhas been establishedwithcontact listincluded.Notes ofissues/solutions have been maintainedandattached to the reviewform.一变更审核人将对关键项的完成进行签字确认■The Change Reviewer shallsign on the completionof keyitemsto ensurethey havebeen finished.对于新建项目或者较为复杂或者高风险的系统,在实For thenew projector complexor highrisk system,施变更后试运行开始之前还应组织进行开车前安全implementation of change andbefore commissioningof the审查PSSR.具体内容参见《开车前安全审查程序》0system,A Pre-Startup SafetyReview PSSRshall alsobeconducted,refer detailsto procedurefor PSSR〉.批准运行Approval ofStart-up一在变更系统投入运行前,变更批准人将基于现场条件form.以及控制措施落实情况,决定是否批准变更系统投入运行,并在《变更申请表》中签字确认;如果不批准变更,则需要在表格中记录原因The changeauthorizer shalldecide whetherapprove the changeinto implementation or not according TOthe operability andrisk assessmentby thereviewers and告知/沟通Notification/Conummicationapproved,relevant reasons shall be recorded on thePrior TOthe implementation of the change,the area在变更实施前,区域变更管理协调人应确保及时告知MOC coordinator shall notifyall personnelwho could所有可能受到变更影响的人员,并在必要时,向相关人be impactedby the员提供防范措施change intine.Correspondingcountermeasures andprecautions willbe givento thosepeopleif necessary.信息更新文件保存Information updateft Documentation一任何己变更的内容都应及时在Any changedcontents updatedin allshall betimely相关系统、程序和/或者文件中更新related and/or documents.system,procedure一各区域将保存所有M0C的完整文件,一份变更管理的Each areashal1keep thetotal filespackageof allMOCswhich shallinclude完整文件包括变更申请表、会议记要、风险评估记录、检查清单、签到表、培训记录、相关支request ofchange forms,meeting notes,risk assessmentrecords,checklists,attendance sheets,持文件图表等区域中的变更协调员将负责M0C文training informationand件的归档保存supporting documentsdrawings etc.TheMOC coordinatorof the area shall beresponsible forthe documentationof MOCfiles.是暂时变更关注变更带来的短期风险特殊变更Special MOCs暂时变更Temporary MOC一变更存在期限小于6个月的变更即属于暂时变更-The change with theexisting periodof lessthan6months isconsidered to be atemporary change.一变更申请人应在《变更申请表》中注明是否属于暂时变The changeoriginator shallmark inRequest forChange更以及变更估计恢复的日期form/if itbelongs totemporary change and alsodefinethe expectedrestore date.The temporarychange willbe followingthe暂时变更与永久变更的在管理流程是一致的,但same procedureas thepermanent one,butmore focusedon theshort-period riskcaused by当暂时变更存在时间即将超过6个月时•应执行下the change.the followingmust occur列操作中的一种A newpermanent MOCmust beinitiated forreview using基于暂时变更中的数据和信息提出一个新的data fromthe temporarychange asjustification;永久变更申请并审核The systemmust bereturned toits original将暂时变更的系统复原condition;在经过进一步审核后延长暂时变更的期限The temporarychange can be extended,with furtherAftera short-term implementationperiod,one ofreview.the quickMOC processcan beactivated,which meansthe较小变更〈Request forChange Form processin Attachment2canbejumped frompart一当判断变更类型属于较小变更时,可执行快速变更流B topart E,and the change is able toimplement afterthe程,即在《变更申请表》执行过程中直接从附件final approvalobtained.2的部份B跳转至部份E,经过最终批准后直接实施变更.Minor MOCIfthe changehas beenidentified asMinor Change,紧急变更Emergency MOC-紧急变更只合用于延迟变更可能导致对人员安全、Emergency MOCare onlyto beused when环境、工厂设备以及产品造成严重影响的情况delaying achange couldresult in adverse不合用于正常运行时期impacts on the safetyof persons,theenvironment,plant systems,equipment,andproductivity issues.This notto beduring normalbusinesshours.used——旦确定为紧急变更,变更申请人将执行“快速一变更管理协调人应协助确保在紧急变更批准实施后的变更流程”见附件2的表E部份,并在得到所在Once the第二个工作日重新开始进行完整的变更管理流程emergency changehasbeenidentified,the changeoriginatorwill go(包括正式的风险评估)区域负责人或者其授权人员批准后执行变更每一个区域都应定义出当区域负责人不在现场时有变更取销MOC Cancellation权批准紧急变更的人员名单The MOC Coordinator willassist toinsurethe completeMOC processformer risk assessment included一当开始某个变更但随后决定不继续作业,应在is followedthe nextworking dayof emergencychange《变更申请表》中记录取销变更原因,变更审批和执approved tobe carriedout.行之间的时间通常不超过3年Each areashall definea listof contactsfor approvalofan emergencychange inthe absenceofWhen a modification hasbeen startedbut adecision istakennot TOproceed withthe work,the reasonswhy theworkhas not been implementedshall bedocumented inthe〈Request forChange Form.The timeperiod between培训和审核
5.9approval andimplementation ofamodificationshall not初始培训normally exceed3years.一所有可能受到涉及到变更管理的人员,在实际介入变Training andAudit更管理流程前,都应接受并通过变更管理程序的培Initial Training训All personnel involved inthe MOC process shallobtainand passthe MOC procedure trainingprior totaking复训actions inthe MOC.一当浮现下列任何一种情况时,需要对相关人员进Refresher Trainingthroughthe QuickMOC process*refer to the partE ofattachment2and the change shall be approvedby thearea一Refresher trainingshall beprovided toresponsibleor delegatefor implementation.thearearesponsible.行复训:relevant peopleif anyof thefollowing变更管理程序浮现重大变化:situations ismet:在审计中发现培训需求A significantchange to the MOC procedure隔—,•happens,Training needsidentified inauditingresults,As aminimum ona yearlybasis.审核ESHQ部门将组建审核小蛆对各区域的变更管理程ESHQ departmentwill forman auditteam toconduct序的符合性进行审核,频率为每年一次MOC processauditing foreach areawith thefrequencyof oncea year..附件
66.Attachment-附件1基于风险的变更分级与授权矩阵AttachmentChange requestForm-附件2《变更申请表》Attachment!:Risk BasedChangeClassification and Authorization Matrix附件*基于风险的戋更分级与授仪矩阵Attaohaant1:Kilk BasedChance ClusifieationandAuthorizationMatrixH于心的斐册分燹指雨妙用MYCVn请DNUh11-mnFwnr父■工匕板•西gA,〜加猛工Lnmw A,f—b,H u•ctwnCTrto«ol»ekU/rcw Mnia Amar ifrtM*J,MfQelelhecm■:七^lap»ivAetome coni61领4此bMD«^MrCS WMtuiMfi•冲Dzs.”•心”MnAc而,ceifiotraliri«.♦Sa♦•.Si.■・;・Wgrr/Btrd■Reand郸th CMMet•c«tc«lsafely,r••HWfclLTAnXtfSXAiMKCha噢生iL ofgt侦chcH ialH!.6鸠9!6mat OIWQFtOWctWAi OiS炒un3K4g63an*却Erm nwAca rnHzIUi57■血MX■㈣wVM“taazaduiaCMcnaAte eywnrrAdpf»u7meptweAirf*公ftxtt一豆气?nK-*R!f.VVWiXAJBCT1虹行*Chan*t«▲faam.ar.xtw.嬷OiwfffosyilEMhCt»goWUlliy心心CMfAiIMS5^CAtoi/A源ffrM ggiftspiClMthZ5”9OJ55I E,E♦,E»rg.b甘Ergmt/E•jvnwtfiiKEw*,MBiauX源/8方吭tr.的嚼宝而朦耳IUciumcrin*\VCiwptowRiatnsfacMv*5egtullho.su»ortfBr MOicl金谣F,8cb%■/rrricniCMrAUiiMCdite tieMkAU9•«•Ch»W8g,ETtRjidRQ.Iab EtmQ¥HMK«#B*W5♦极载P«»A.如cw即gm1*10%=1CDWMOCpiacess8iutbc iizatinnmmlisfc4rlFfcEa n*10%MCBWCl分m关ificdUon「■♦cw AMio*It-—W1l/10%g-iaw皎不受束惴钗更帛程区域王iX1Wr*i«i«»€AreaSp-i-7MinotChdngw QjKkMOCPfocess工厂•门行獴中wv WISWcWmgsMo如alChange NormalMOCProcessPlam产/D〉er wnn“用浦『上生rfrbua witnOw inEji girpaaEcA rtw.f»p«c-n ua»iA ytEn/*ndi«R CTAIVWI•重大支更*n变史M KTM-IM「■匕NormalMOCProcessMaiorChange心lnift1目录Table ofContentsObjective
1.目的Scope
2.范围Definitions
3.定义Responsibility
4.责任Procedure
5.程序Request for change变更申请Operabilityrisk assessment可行性和风险评估Approval ofchange变更批准Pre-st artreview up运行投用前审核Approval ofstartup批准运行Notification/Communication告知/沟通Information updatedocumentation信息更新文件保存Special MOCs特殊变更Trainingaudit培训和审核Attachment
6.附件附件1基于风险的变更分级与授权矩阵Attachment1:Risk basedchange classificationandauthorization matrix10附件2《变更申请表》Attachment2:Request forChangeForm11附件3变更管理流程图Attachment3MOC Flowchart
121.目的L Objective建立本程序的目的是管理和控制可能影响到安全、健康和This procedureis establishedfor managingand controlling环境的有关设备、设施、程序以及组织机构的变更,并将changes madeto equipment,facilities,procedures and变更带来的风险最小化.organizational structureis essentialto thesafety,health andenvironmentat facilitiesto minimizerisks associated withthose changes.
2.Scope
2.范围This Procedureis applicableto theEvonik SanzhengYingkou本程序合用于赢创三征(营口)精细化工有限公司Fine ChemicalCo.,Ltd
3.Definition
3.定义Change isconsidered adeviation fromthe specificationsor变更指任何在工艺或者设施上发生的与已有规范或者实practices asspecified forthe processor facilitywhich may际的偏离,包括增加,减少,修改和替换(同类替换除外)include addition,deletion,alteration,or replacementexcept0变更的对象可以是工艺技术、控制系统、设备设施、人for replacement-in-kind.The changingobjects mayinclude员组织以及程序规定process「technology,controlling system,equipment/facilipersonnel/organization andprocedure.Replacement-in-kind RIKis theequipment andproceduralalteration thatdo notvary fromthe documenteddesignspecifications whichinclude identicalequipment andspare同类替换指不超出既定设计规格/控制范围的有关设备parts replacement,and modificationfor completingtrials or或者程序的变化包括以相同或者等同的设备及零件进行tests ofequipment within the definedoperating procedures.RIK昔换,以及在系统试运转或者测试时进行的在操作规程规is notsubject toMOC procedures.定范围内的修改等同类替换不在变更管理程序的控制范Classification ofChange Riskbasis:Based onthe different围内levels ofrisk,the changescan变更分类(基于风险的分类)按照变更所对应的风险等级的高低,可将变更分为较小变更、中等变更和be dividedinto theMinor Change,ModerateChange andMajor Change.Refer thecriteria ofclassificationto Attachment!.暂时变更指预先设定的只将短期(6个月内)存在的变更Temporary Changeis achange thatis intendedto existfora short,predetermined,finite periodwithin6months.紧急变更当执行常规变更管理程序可能导致不可接受的Emergency Changeis achange neededinasituation wherethe安全风险,环境或者安保事故或者严重经济损失的变更time required for followingthe normalMOC procedurecouldresult inan unacceptablesafety hazard,a significantenvironmentalor securityincident,or anextreme economicloss.变史管理协调人负责所在区域内变更管理相关事宜执行Management ofChnge MOCCoordinator is a personto的协调人员,他将负责确保实际变更管理执行与程序的符coordinate activitiesassociated withthe MOCwithin the合性和完整性responsible areaand ensurecompliance andintegrity withthe变更申请人最初提出变更需求的人•他将提出书面的供MOC procedurethrough itsimplementation.翼徐倩翻觥参见附件LChange Originatoris a person whoraises theidea fora changeinitiallyand submitsthe written request for change and变更审核人对中请的变更进行可行性和风险评估的人员provides related informationdocumentation.-中等变更f(或者小组),并且在必要的情况下提供变更实施所需要工厂/部门经理的整改措施ChangeReviewerisaperson ora teamwho reviewstheproposed changeby evaluatingthe operability and riskand alsoprovidesrelevant amendmentrequiredforchange Implementation变更批准人指批准变更实施以及系统运行的人,将由对if necessary.应不同风险等级的变更分类(依据附件1划分)决定批准Change Author!zer isapersonwho givesthe approvalof人的角色,如implementing thechangeandstartup,fulfilled withthe rolethatdepends ondifferent levelof changesaccordingto attachment1for example,一较小变更f区域主管fMinor Change f AreaSupervisor-重大变更一辈子产/部门主任Moderate Change—Plant/Dept.Manager Major变更批准人与变更审核人通常情况下由不同的人员担任ChangefProduction/Dept.DirectorNormally Authorizerand Reviewerare takenby differentpeople.
4.Responsibility溃任4MOCCoordinator变更管理协调人Responsible forcoordinating theMOCprocessrelated fairs一负责组织协蜩变更管理流程的执行withintheplant.一确保落实相关变更管理程序要求Ensure therequirements of MOC procedurehave beenfulfilled.一保存并维护负责区域内所有变更管理的相关文件Keep andmaintain alldocumentation andrecord associatedwithMOC inhis/her responsiblearea.Change Originator变更申请人Raise thewrittenrequestforchangeand clearly definethe initial information.scope,object andclassification—提出变更的书面申请,明确变更的初始信息,如of thechange etc.and alsoprovide supporting documents变更范国、对象和类型等,并且提供变更相关的and dataassociatedwiththechange.支持文件和资料—Classify thechange.一判断变更的分类Ensure timelyupdate changerelatedinformationand一确保变更执行后,及时更新关联的信息和文档documents afterchange implementation.一确保将己更新的相关信息及时传达给所有涉及的Ensure theupdated informationis timelycommunicated toalldepartment andpersonnelinvolved.Change ReviewerEnsurethat operabilityand riskof the变更申核人一确保变更的可行性和风险已得到适当评估,并且己制定了相关应对和控制措施established.一跟踪并确认所有既定措施己落实到位Follow upand verifyall writtencontrol measureshave beencarriedout.Change AuthorizerDecideto finalapprove theimplementation of thechange变更批准人based onthe outcomeof assessment.一基于评估的结果,最终决定是否批准变更的实施Approve thechanged systemtoberunning.一批准己变更系统的投入运行Area ResponsibleEnsurecompliance withMOC procedurewithin theresponsiblearea.区域负责人Ensure propertrained andqualified peoplefulfill the一确保在所辖范围内遵照变更管理程序执行roles in MOC.一确保参预变更管理的人员经过适当的培训EHSQ DepartmentParticipateinMOCrelated ESHrisk assessmentand review.Maintain,update andrelease theMOCprocedure.Provide部门EHSQMOC procedurerelated training.一负责参预变更相关ESH风险评估和审核一Arrange theaudit forimplementationofMOC.一负责维护、更新及发布变更管理程序
5.Procedure一提供变更管理程序的相关培训一组织对变更管理程序执行情况的审计Request forChangeThe changeoriginator shallfirst makethe judgmentofwhether theapplied procedurebelong tothe scopeofMOC,if itisaRIK,MOCprocedurewi11notbefollowed..程序5一变更申请人应清晰写明变更初始内容,至少包括变更理变更申请由、预期结果、相关技术设计以及工作范围,并且还应提供相关文件、资料和图表等辅助信息一变更申请人首先应判断是否属于变更管理程序的控制范畴,如果属于同类昔换的,则无需按照变更管理程序执行changehavebeen properlyevaluatedand relevantcontrol measureshavebeen变更申请人应识别变更的类型,附件1中的《基于风Guideline inAttachment1,and therisk assessment险的变更分类指南》将作为依据当对变更分类存在team/change reviewercould beconsulted foridentification疑问时,可就具体情况咨询风险评估组/审核人确定if indoubt.■The changeoriginator willsubmit theRequest forChangeForm seeattachment2tothearea MOCcoordinator.一变更申请人将堞写《变更申请表》(参见附件OperabilityRisk Assessment2),将填好的表格递交给相关变更管理协调入proper MOCteam basedontheobject andsizeofthechange.The MOCteam may可行性和风险评估include■The changeoriginator shallclearlydefinetheProject responsibleinitialinformation ofthechange,which shallatPlant operatorProcessengineer变更协调人将基于变更的对象和规模,组建一个合适Equipment engineer的变更可行性和风险评估小组变更小组的成员可能Maintenance engineer包括;Chemist项目负责人ESH specialist工艺工程师Supplier andexternal expertetc.设备工程师a维修工程师化学工程师操作人员ESH g•家供应商和外部专家等一The MOCcoordinatorshallestablish一变更小组将根据变更申请表中提供的初始信息和支持文件,采取适当的工具/方法实施ESH风险评The MOCteam shallselect anappropriatetool/method toconduct theESH riskleastinclude reasonofchange,desired results,technicaldesign andwork scope,and allsupportingdocuments,dataand diagramshallbeprovided aswell.■The changeoriginator shallidentify theclassification ofthechangewithtaking theRisk BasedChange Classification估,可以包括检查表、HAZOP.What-if等,评估的结果将被记录下来并与变更申请表关联assessment basedontheinitialinformationand supportingdocumentsobtained fromthe requestforchange form,which mayincludecheck list,HAZOP,What-if etc.And theresultsof theevaluation willbe recordedand attachedTO therequestfora.变更审核人将对评估结果作总的签字确i人The changereviewer shallsign toconfirm theassessmentresults.变更批准Approval ofChange已完成对运行和维护人员的相关培训变更批准人将根据审核人对变更相关可行性和风险评彳占的结果,决定是否批准变更的实施,并在The changeauthorizer shalldecide whetherapprove the《变更申诺表》中签字确认;如不批准变更,则需要在change intoimplenentation ornot accordingtothe表格中记录原因operabilityandrisk assessmentby thereviewers andsignon the form ofRequestforchange form;if notapproved,relevant reasonsshallberecorded ontheform.The changeauthorizer shalldecide whetherapprove the在变更系统投入运行前,变更批准人将基于现场条件以change intoimplementationornotaccordingtothe及控制措施落实情况,决定是否批准变更系统投入运行,operabilityandriskassessmentby thereviewers andsign并在《变更申请表》中签字确认如不批准变更,则需ontheformofRcquest forchangeform;if notapproved,要在表格中记录原因c relevantreasonsshallberecordedontheform.运行/投用前审核Pre-startup reviewPriorto startupofthechanged system,an ESHreview shall一在变更系统投入运行前,变更协调人将组织相关be carriedout bythechangecoordinator toensure人员对系统进行ESH审核,以确保Modification isinstalled asdescribed.No other变更己经按照描述安装changes weremade.没有其他的额外变更标准操作规程已被更新/归档/沟通传达SOPs havebeen updated/documented/。