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批准审核作成变更记录Change HistoryRevisionEffective DateOriginator编Reasons forChange版本生效日期修改原因写人
1.02012-1-1Jeff ZouOrigin revision
2.02014-4-30Jason ZhangUpdate
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1.1and
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1.2incoming inspectiondefinedmethod;sample andfrequency目的
1.0PURPOSE
1.1The proceduredefines thequality inspection and controlprocess toensure thequality ofproducts meetstherequirements,of customer.定义产品的检验和控制流程,以保证产品质量符合客户要求范围
2.0SCOPE
2.1Apply toincoming inspection,process inspection,and finalinspectionandoutgoing inspection,as wellasprocess control.适用于来料检验,过程检验,入库检验和出货检验,以及过程控制定义
3.0DEFINITIONS无参考文件
4.0REFERENCE DOCUMENTS不合格品控制程序
4.1PD-S6-01Nonconforming productsControl Procedure记录
5.0RECORDS进料检验记录表
5.1FN-QA-001Incoming Inspection Record制程巡检记录表
5.2FN-QA-002Process InspectionRecord出货检验记录表
5.3FN-QA-003Final/Shipping auditinspection record不良品处理单
5.4FN-QA-004FN-QA-004Non-conforming ProductsDisposal Form职责
6.0RESPONSIBILITY质量部负责来料检验、
6.1Quality departmenttake chargeof incoming,process andshipment checking.过程检验和出货检验流程
7.0PROCESS来料检验
7.1Incoming inspection
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1.1Out-Sourcing partsimplemented incoming inspection afterPSW approval,before PSWapproval,Anysample inspectionmust befill intest requestform FN-QA-023to quality.And alsoneed providedrawing whichdimensionneed inspectiontogether withthe form.Measuring Engineerarrange dimensioninspection accordingtheTest requestand feedbackthe resultto requestor外购零件在批准后执行进料检验,按照以下流程操作;批准前的样件如需检测,PPAP PPAP需求者填写测试申请单给质量部门,同时需要定义需要检测的尺寸测量工程师按照测试申请的要求安排测量测试完成后将测量结果反馈给申请人!
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1.2QA/PM definesincominginspectionitems accordingthe Specialcharacteristic andcomponentsPFMEA,all componentscavity mustbe includedin incomingsampling,and1pcs atleast foreachcavity.质量、项目参照产品的特殊特性和供应商的来定义来料检验项目进料抽样需包含所有PFMEA模穴,每个模穴至少件
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1.3When receivematerial,WH deliversthe goodreceiving slipto QI.仓库接收来料后,将收货单给质量检验员
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1.4For un-exemption materials,QI inspectorssample basedon SIPand inspectparts followingQIinspection Wl,and makerecord inFN-QA-001lncoming InspectionRecord.The recordcouldbe5pcs atmost.检验的材料,质量检验员按标准抽检零件,按来料检验规范或作业指导书进行检验,记录SIP《进料检验记录表》,最多记录个数据FN-QA-0015A Ifparts areaccepted,inspector pastegreen labelon the materials and inform WHto movetostock.如果合格,质量检验员贴上绿色合格标签,并通知仓库入库B If they find the non-conforming partsandinformsupplier quality engineer toconfirm.QIrelease FN-QA-004Non-conforming ProductsDisposal Formand pastenonconforminglabels,then informplanning engineerand movesthematerialsto thenonconforming area.如果发现不合格,通知供应商质量工程师确认,质量检验员贴不合格品标签,发出FN-QA-004《不良品处理单》,质量工程师判定退货,质量检验员通知物流,将不良品移至不良品区域
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1.5Ifthenonconforming issevere A.Critical partsrefer toPPAP;B.repeatable defect;C.The lotislarge,qualityengineerwill asksupplier toprovide8D report.If necessary,purchasing engineershallpush supplierto improve.如果问题严重中定义的重要零件;问题重复发生;,单批数量大,质量工程师要求A.PPAP B.C供应商回复报告需要时,采购人员协助质量工程师推动供应商改善8D质量部可
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1.6Quality dept.can changethe sampleplan according to suppliersquality performance.根据供应商质量表现调整抽样计划过程检验
7.2Process Inspection
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2.1QI Inspectorscheck the first piece and lastpieceand make the record FN-QA-002Process质量检验员根据相InspectionRecord accordingto the control plan and inspection instruction.应的控制计划和检验指导书,对零件做首件和末件检查,并填写记录《制程巡检记FN-QA-002录表》
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2.2QI Inspectorcheck processcharacteristics andmakes therecord FN-QA-002ProcessInspection Record.生产过程中,质量检验员根据相应的控制计划和检验指导书,对制造过程进行检查,对产品进行抽检,并填写记录・《制程巡检记录表》FN QA-
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2.3If customerhas specialrequirements,please followcustomers requirements.如果客户有特殊要求的,按客户要求执行
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2.4If abnormalthing happenedin production,such asequipment ortooling fail,shall validatetheproducts madebefore andthefirstpiece.Quality engineerdecide whetherto stopproduction ornot.生产过程中发生异常,如设备、模具等发生故障,停机维修后需确认停机前产品,并重新确认首件后开始生产质量工程师视情况决定是否停线出货检验
7.3Outgoing Inspection
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3.2QI Inspectorsdo theoutgoing inspectionandmaketherecordFN-QA-003Final/Shipping auditInspectionRecordaccordingtothecontrolplanandinspectioninstruction,and record5pcs atmost.质量检验员根据相应的控制计划和检验指导书,对成品进行出货检验,并填写《出FN-QA-003货检验记录表》;记录最多填写个数据5不合格品处理
7.4Nonconformity Control
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4.2If operatorsor inspectorsfindthenonconforming product,please followTS-404Nonconforming productControl Procedureto handle.生产线员工或检验员发现不合格品,按照《不合格品控制程序》执行PD-S6-
017.5Quality dept,summarizes thequality performancemonthly,and collectsdiscussing forthe significantqualityissue andthe topissue overthe target.质量部每月汇总质量状况,针对超标问题及重大质量问题进行分析,结合过程检查、入库检查和出货检查结果,按产品系列对超标不良及重大质量问题召集会议相
7.6The reportsand recordshall bekept forthree years.关报告和记录保存年3流程图8FLOW CHART来料检验的流程图
8.1The FlowChart forIncoming inspectionResponsibilitFlow记录表Record责任人流程图y ChartFN-QA-001IncomingWarehouseInspection Record进料仓库检验记录表FN-QA-004FN-QA-004Non-conformingProducts DisposalForm不良品处理单Warehouse仓库▼Warehouse Reject仓库退货过程检验流程图
8.2The FlowChart forProcess inspectionResponsibilitFlow记录表Record责任人流程图y Chart生产部PDQI生产部PDQI生产部PDQI仓库WH▼^Shipping出货仓库WH。