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Revision History更改记录WRITTENCHANDAIssue Page#页Rev版更改编版本码次GE RYTE写Review andApproval春查和批准Review Signature/Date ReviewSignature/DateAPP Signature/Date[x]ISO Officer:______________________________[]Facility EngineeringMg二[x]QC Sup:________________________________________________________N/A_________________________.D1r Plant.Manager:[x]IQC Head:__________________________________[x]ME Mgr:_______________________________〔x][x]QA MgrMR:_____________________________[x]1«process Mgr:___________________________________________________________Program[x]Director:_____________________________L xJ2nd ProcessMgr:_______________________[x]PM:___________________________________[x]PPC Mgr:_______________________________[x]Store Mgr:_____________________________[]Tooling RepairMaintenance Mgr:[]Purchasing Mgr:N/A_________________________________________________N/A__________________________[]PMC Sup:_______________N/A__________________[]HR Mgr:____N_/A________________________[]Shipping Sup:__________N_/A________________f1ADM Mgr:_______,N/A[]Facility Mg亡_________________N/A_____________[]、、■M/A.TC文控寄核/日期Checked byDCC/Date:tttective datetxpiry date文件生效日期文件失效日期目的
1.0Purpose:对所有外来生产用物料和外包商提供的产品进行来料检验,确保来料品质符合要求,及时发现来料不良问题,防止不良品流入Checking all incoming material including sub-contractor provideproductsto ensurethe qualitymeet requirementand nonconformityis foundin timeso asto preventreleasednonconforming incoming material.围
2.1Scope:本公司所有生产用来料除制模来料及免检产品,包括客户提供物料和外包商提供的产品All incomingmaterialsExpect somematerial formold makingand ship-to-stock material,including customer-supplied materialandsub-contactor suppliedproducts.定义
2.2Definition:N/A物料进仓单的英文简写
3.1RMT:RMT isthe shortform ofReceiving MoveTicket.仓库指仓库中指定的摆放不良品的区域/位置
3.2MRB MRBStore meansthe rejectedarea assigned bystore.职责
4.0Responsibility:负责物料的检验与测试
4.0IQC IQC is responsiblefor theinspection andtest ofallin-coming materialandparts.采购部负责将来料之不合格情况通报供应商或者分包商并办理不合格物料的退货
4.1Purchasingis responsiblefor informingnon-conforming materialto vendors/sub-contractors.程序
5.0Procedure:作来料检验的物料,需登记于《来料检查清单》中
5.1IQC HQC001Incoming inspectionmaterial needlist inIQCincoming inspectionlistIIQC001检验
5.2Inspection:货仓收到来料时,需首先核对有无无之来料一律不能入仓,也不作来料检验不需521P.O,P.O IQC求本公司发出的客供物料除外,然后核对名称、规格、数量,如有不符,需“Purchase.order”将来料退回或者在送货单上注明,并双方签字确认如核对无误,货仓文员打印出单RMT交作来料检验包材、油墨类可手写单交IQC RMTIQC Whenwarehouse receiptincomingmaterial,checking P.O whileNo P.O materialwould beenRejected receiptingand IQCcheckingExceptcustomer-supplied material of norequiring FPto releasePurchase Order,andthenchecking name,description,quantity,which notmeet requirements,returning incoming material andnotedstate inthe DeliveringGoods Sheetsignedbyboth representativesis necessary.If meetallrequirements,clerk ofWarehouse typeRMT sheetand submitit to IQC forincoming inspectionForpackingmaterial,printing ink,manuscript RMTsubmitted toIQC isacceptable确认此物料供应商是否已列入批准供应商之清单,如无,通知采购部并将单退回货仓,
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2.2IQC RMT特殊紧急物料以紧急放行处理,并且将不得接受同一物料连续三批以上的紧急放行(备注IQC客供物料除外)(IQC confirmif thesupplier of incoming materialhave beenlisted inAVL Approved)vender listJf no,inform PurchasingDept,and returnRMT to warehouse.For urgentincomingmaterial,IQC disposeit accordingto urgently releasing method,meanwhile,the sameincoming material,(which havebeen urgentlyreleased forcontinuous3lots,cant beaccepted by IQC Note:not include)customer providedmaterial.对于塑胶原料,依据《塑胶来料检验指引》进行来料检验523IQC SIQC001To plastic raw material,IQC carryoutincoming inspectionin accordancewith plasticincoming inspection instructionSIQCOO
1.对于喷油油墨,依据《油墨来料检验指导书》进行来料检验
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2.4IQC IQC006To printing ink,IQC carry outincoming inspectionin accordancewith Printingink incoming inspection instructionIQC
006.对于烫金纸,依据《烫金纸来料检验指引》进行来料检验
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2.5IQC IQC008To hotstamping paper,IQC carryoutincoming inspectionin accordancewith Hotstamping paperincoming inspectioninstructionIQC
008.对于包装材料,依据《包材来料检验指引》进行来料检验
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2.6IQC SPK003To packingmaterial,IQC carryoutincoming inspectionin accordancewith Packingmaterial incoming inspection instructionSPK003对于其它来料,科制定相对应之来料检查指导票(针对外包装检验,每批来料抽检箱,如
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2.7IQC IQC5有一箱不符,则判定整批不合格)并依据其作来料检验To others incoming material JQC section(prepare relevantIncoming InspectionInstruction whichIQC baseon tocarryoutincoming inspectionFor)packaging inspection,sampling check5box perlot,.针对所有化学品,必须检查
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8、外包装上是否依《化学品安全标签编写规定》标明化学品名称,或者份子式,主要化学成份及A组成,化学品编码(若有),安全标志,危()险警示标语,危()险性概述,安全wei wei措施,灭火措施,生产日期,保质期限或者有效期截止日期,提示向生产销售企业索取安全技术说明字样,生产企业名称、地址、邮编、/应急咨询下图是一个化学品安全标签样板(用于贴于化学品容器上)供参考用B、isobutane舁丁烷C4H10酎制易爆.对人体有害—8户鹿**,聂土,.・■”■■£用«乂”■.M(♦V x.父度性兴出壮百、育£“艮五”・・・・ft OWOT1203品生产企SJWI五金核术蜕JAN学苟%,£“依,3仆»£』化工二厂^品“6;g1WN19691alMo21012:|xgrm/Wtuigff ibrncw屯丸逐制值FH・4皿冽嬴M丽回(上图摘录于《化学品安全标签编写规定》)GB15258-
1999、否有标识创造/生产口期及保存期限,及符合标识,及是否有有有效的C RoHSMSDS Forallchemicals,IQC mustcheck whethermanufacture date,shelf lifeand RoHSidentifier areindicated,and whetherMSDS isvalid.以上所有来料检验将同时依据《品质检查标准》以及来自客户的特殊要求
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2.9SQC002Carrying outabove allincoming inspection,and moreover,in compliancewith QualityinspectionspecificationSQC002and specialrequirements fromcustomer所有《》需组长以上人员签字确认检验结果后交货仓521Receiving MoveTicket IQCAll Receiving MoveTicket signedand confirmedinspection resultsby IQCleader upwardspersonnel shallbe submittedtowarehouse.货仓文员根据检验结果输入电脑系统,合格物料进入生产仓库,不良来料进入仓库待
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2.11RMT MRB处理单同时由货仓分发至采购、、一联由采购部在月结时转送财务RMT PMCClerk ofWarehousebased onRMT inspection results totype intocomputer system.Storing acceptablematerial inproductionstorage andnonconforming material in MRBstorage forpending disposition.RMT sheetis copiedtoPurchasing,and PMCby Warehouseand oneof itscopy istransferred toFinance byPurchasing dept,every endof themonth.对于检验发现的不良物料,将发行《不合格品报告》按《物料评估程5212IQC QF-QC-005,FQP-NCP03序》和《不合格品管制》进行处理FQP-NCP01To nonconformingmaterial found byIQCinspection,releasing NonconformingReport QF-QC-005or8D CARReport QF-QC-002and disposingit inaccordancewith MaterialReview BoardFQP-NCP03and Control of nonconforming product.通常情况下,来料需在以下要求的时间完成检验工作
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2.13Usually incominginspection iscompleted withinthe following specifiedtime after received RMT:装配来料接后,个工作日;
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2.14RMT2Assembly incoming material iscompleted inspection within2workingdays;油墨烫金纸等副料个工作日;
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2.153Sub-material,painting inkand hotstamping paperetc.is completedinspection within3working days;塑胶来料接后,正常情况下,个工作日生产部啤出色牌,接色牌后至个工作日完成;5216RMT3IQC12对于无需测色原料,接后,个工作日完成;IQC RMT2For plasticincomingmaterial,Normally,Production moldcolor chipwithin3working daysand IQCcompleteinspectionwithin1to2working daysafterreceivedthe colorchip;For plasticincoming materialwhichnot needcheck color,IQC completeinspectionwithin2working days;其它来料接后,个工作日
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2.17RMT
2.Others incomingmaterial iscompleted inspectionwithin2working days.塑胶原料检验记录于《塑胶原料检验报告书》中,油墨检验记录于《油墨检验5218QF-QC-027QF-QC-039报告书》中其余来料检验记录于《来料检查报告书》中QF-QC-036Recording inspectiondata ofplastic rawmaterialinPlastic rawmaterialinspection reportQF-QC-027,printinginkinPrinting inkinspection reportQF-QC-039,and othersincomingmaterialinincomingmaterial inspection reportQF-QC-
036.根据检验报告,每月做成《来料检验月报表》,经理、物料经理、米购
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2.191QC QF-QC-036E-mail QA经理和各PMo IQCbased oninspection reportto preparemonthly report of incominginspectionQF-QC-036which toQA manager,Material manager,Purchasing managerand respectiveprogram managementteam.对于客户提供物料,如果检验半年以上未发生过品质问题,经项目经理、品质部经理、生产部经5220IQC理批准后,可向申请该物料进行免检将该物料纳入《免检物料清单》中但可对免检部品IQC IQCIQC随机检查,如发现品质异常,可随时取销该物料免检资格For thematerials providedby customers,if noincomingfailures arefoundbyIQC formore thanconsecutive6months,with ProgramManager andQualityManager andProduction Managerapproval,in-cominginspectionwill notbe needed.And IQCwill update«By-passMaterial List».But IQCinspectors havethe authorizationto doinspection forthese materials,if anynonconformanceis foundin inspectionfree period;In-coming freeof inspectionwill becanceled.免检紧急放行
5.3Concession Urgently releasing对于生产急需而来不及检验或者工程打样无样板的来料,相关部门需填写《来料免检紧急放行申531请表》一式份交确认,并标明放行根源QF-QC-0434IQC Incoming materialofurgent needengineerbuilding MEQEand havingno enoughtime forincominginspection,related dept.need fillin IncomingMaterial Concession urgentlyreleasingapplicationQF-QC-043total4sheets submittedtoIQCfor confirmationand identifyingrootcause货仓需在申请书上确认实收来料数量,对应批次号以及号
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3.2RMT Warehouseconfirm on the applicationreportabout receiptedIncomingmaterialquantity,relevant batch no.and RMTno.根据实际情况以及放行来料是否符合以下条件决定是否放行
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3.3IQC Basedon actualstate andwhetherthe requestedmaterial meetsthefollowingcondition.IQC shalldetermine torelease itor not.第一次来料或者工程打样使用
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3.
3.1First incomingmaterialEngineer Building生产紧急,接单后没有个工作日供检查
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3.22IQC Urgentneed byproduction andless than2working daysfor IQCinspection afterreceived RMT此来料品质稳定,先前未发生严重品质问题This kindofincomingmaterial qualityis steadyand noseriousquality problembefore如以上条件不符合,生产仍需紧急放行,则必须提供情况说明并得品质部高级主管级
5.334IQC或者以上人员确认If notmeeting abovecondition andproductionstill needurgently releasing,problem descriptionand approvedby Qualitysenior supervisororupwards arenecessary.将及时对免检紧急来料进行跟迤生羟中品^情况如发现质量问题,应即时通知生产部门住手使534IQC用紧急放行物料IQCisto inspectimmediately concessionurgently incomingmaterials whichhave notbeenreleased andfollows up.If nonconformityis found,noting in time productiondept,to stopuseconcession urgently releasing incomingmaterial.《来料免检紧急放行申请表》正本存科,同时申请部门分发至相应货仓科、申请部门自QF QC-043IQC留与科IPQC IncomingMaterialConcessionUrgentlyreleasingapplicationQF-QC-043is preservedbyIQC sectionwhile copytowarehousesection applicationdept,and QCsection免检紧急放行物料,需暂时制作标贴注明物料名称、编号、数量以及显眼的“试用”字样,并536IQC由负责人于标贴上加签IQC Forconcessionurgentlyreleasingmaterial,IQC needmake temporaryidentificationwhich isnoted:description,number,quantity andobvious trial using”and signedby IQCHead.试用过程中,需对其进行跟进,一旦发现来料不良应即将住手生产,并及时通知对来料进行537IPQC IQC处理IPQC needsfollowing-up materialtrialusing.Stopping productionand notifyingintimeIQC todisposeas soonas nonconformityis found.检验状态标识控制
5.4identification ofinspection status检验合格的塑胶原料需贴标贴,不合格贴卜标贴,标贴上
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4.1IQC1FP IQCPASSED”“FP IQCREJECTED”需注明原料名称,原料批次,原料包数,检验员,检验日期,检验结果IQCstick“FP IQCPASSED label on acceptableplasticrawmaterial and“FP IQCREJECTED labelonnonconforming product.Label mustbe noted:material name,batchno.,quantity,inspector,inspection date,inspectionresult其它来料检验合格贴上绿色的标贴,不合格贴上红色标贴,
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4.2IQC“FP IQCPASSED”FP IQCREJECTED”并在标贴上加盖相应印章蓝色,或者直接在外箱标签上盖上或者“FPIQC PASSEDFP IQC”印章REJECTED ForothersincomingmaterialJQCstick“FP IQCPASSED labelon acceptableproductand Rejected“labelonnonconforming productand coverrelevant stampblue onthe label,or directlycover“FP IQCPASSED orFP IQCREJECTED stamponthelabel ofthe carton.来料检验应接受部培训,并持证上岗
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4.3IQC Incominginspection IQCshall getinternal trainingand relevantqualificationcertificate.相^文件和资料
6.0Relevant documentand data《不合格品管制》〈
6.1FQP-NCP01Controlofnonconformingproduct《应商纠正行动要求》〈
6.2FQW-IQC01Vendor CorrectiveAction Requisition《品质检查标准》〈
6.3SQC002Quality InspectionSpecification《塑胶来料检验指引》
6.4SIQC001Plastic incomingmaterial inspectioninstruction各种《来料检验指导书》
6.5All kindsof Incominginspectioninstruction其它检验指引
6.6Others inspectioninstruction品质记录
7.0Quality RecordsRetentionObsoleteRecord DescriptionForm No记录的表格Keep by保管人TimeMin保存Disposition过期记录名称编号期限处理办法Warehouse《》ReceivingMoveTicket1year/IQCQF-MW-006B原料紧急放行申请书Raw materialurgentlyreleasingapplication IQC2yearQF-QC-043塑胶原料检验报告书Plastic rawmaterialinspection report IQC2year书面记录撕掉,电QF-QC-027子档删除Tear the来料检验报告书IQC2year hardcopyandIncoming materialinspectionreportdelete thesoftcopyQF-QC-036*小、拾眸l RMonthlyreportofincomingmaterialinspection QF-QC-IQC2year不合格品报告IQC1yearNonconforming ReportQF-QC-005针对医疗产品,则保存10年For medicalproduct,Kept for10years.流程图见下页
8.0Flow Chart:See thebelow pageTVPackingCosmetic Function/Dimension PackingCosmetic ColorTestColor TestPropertyInspection Inspection.-……in!spectionInspectionInspection外Data Report测色检查观检查包菜初3的检查尺,检查,包f检杳测色报告记尊Raw MaterialIncomingMaterial InspectionPaint IncomingRepor*出1求来料检Inspection油墨来料检验Inspection Report查报告二Record原料进厂检收单一报告书Re8rdISSUe«8D Report*to/、Stick FPIQCStick FPIQCMRB decidenonconformingRejectedLabel,Judgment4c匕NG¥PASSED labe1l keepNG materialdispositi*ethod Judgementkeepin Rejected产判定是p否roducts1area inpassed areaMRB确定不合格品、、判定是否/REJECTED label、合格贴上处理方法.合格加贴不合格标贴贴上FPIQC EJECTEDPIQC PA口S怆SED标贴Xz标贴置于次丫置于合格品supplier、格品区/OKOK发行8D Report予供应商—一Follow upthecorrective actioneffect跟进供应商改善效果jJStick PASSEDfIlabel加贴合格标贴合格品转移到货仓指定的合格品区.Transfer passedgoods tothedesignated passedareaof warehouse。