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Fundamentals ofMechanicalManufacturingTechnolog•Overview of Mechanicalcontents Manufacturing•Fundamentals ofMechanical目录Manufacturing Technology•Mechanical manufacturing processflow•Quality controlof mechanicalcontentsmanufacturing•Automation andIntelligence of目录Mechanical Manufacturing•Development Trendsand ProspectsofMechanical Manufacturing01Overview ofMechanicalManufacturingDefinitionand classificationof mechanicalmanufacturingDefinitionMechanicalmanufacturing refersto the production process of convertingraw materials into finishedproductsthrough aseries ofmanufacturing operationssuch ascutting,shaping,assembling,andtestingClassificationMechanical manufacturingcan beclassified basedon differentcriteria,including producttype,rawmaterial type,production process,and manufacturing equipmentThe ImportanceofMechanicalManufacturingEconomic growthMechanicalmanufacturing is a keyindustry in the nationaleconomy,contributing significantlyto economicgrowth andemploymentTechnology innovationMechanicalmanufacturing is an importantfield fortechnological innovationandindustrial development,driving advancementsin variousindustriesQuality oflifeMechanical manufacturingproducts areessential topeoples dailylives,providing necessarygoods andservicesThe DevelopmentHistory ofMechanicalManufacturingEarly mechanical manufacturingOriginating fromthe ambientcrafts,mechanical manufacturingBegan toemerge duringthe industrialrevolutioninthe18th centuryModernmechanical manufacturingWiththe developmentof scienceand technology,modern mechanical manufacturing hasgraduallyreplaced traditionalmanufacturing methods,becoming moreautomated,effective,and preciseFuture developmentWith thecontinuous developmentof technology,mechanicalmanufacturingwill continuetoinnovate andevolve,achieving higherlevels of automation,intelligence,and sustainability02Fundamentals ofMechanicalManufacturingTechnologyPrinciples of MetalCutting01Metal cuttingis theprocessofremoving materialfroma workpieceby meansof acutting tool02The basicprinciple of metal cuttinginvolves theinteractionbetween thecutting tool and the workpiece,resulting intheremoval ofchips03The efficiencyand accuracyofmetalcutting processesareaffected byvarious factorssuch astool geometry,cuttingconditions,and materialpropertiesMetal cuttingtools010203Metal cuttingtools areThey are designed tohave aDifferent types of cuttingessentialfor performingsharp edgethat cancut intotools areavailable formetalcutting operationsthe workpieceeffectively differenttypesofcuttingoperations,including drillbits,end mills,and lathe toolsCutting fluidCuttingfluid isa lubricantand coolantthat isapplied tothe cuttingtooland workpieceduring metalcutting operationsItreduces frictionbetween thetoolandworkpiece,which improvestoollife andworkpiece surface finishCutting fluidalso carriesaway heatgenerated bythe cuttingprocess,preventing thermaldamage tothetooland workpieceMetalcutting machinetoolsMachine toolsare used to performmetal Theyare equippedwith varioustypes ofcuttingoperations cuttingtools andcan bemanually operatedorautomatedCommon typesof machinetools includeThe selectionof theappropriate machinelathes,milling machines,drill pressures,and tooldepends on the type of cuttinggrindingmachines operationto beperformed and the sizeandshape of theworkpiece03Mechanicalmanufacturingprocess flowRoughmanufacturing process要点一要点二要点三Rough processesProcess ImportancecharacteristicsThisis theinitial stageof The routing processaims toTheroutingprocess setsthemechanical manufacturingwhere removemost of the materialfoundation forthe subsequencerawmaterials areshaped intoa whileensuring thatthe manufacturing processes,rough formthrough processesdimensional accuracyand surfaceensuring thatthe final product islikesawing,milling,and drillingfinish meetthe requirementsof withinthe desiredtolerance andthefinalproductspecificationsPart processingtechnologyMachining MachiningImportanceprocesses operationsThisinvolves theuse ofOperations such as turning,Part processingtechnology ismachinetools likelathes,boring,milling,drilling,and criticalin ensuring that themillingmachines,and drillgrinding areperformed toindividual partsmeet thepressuresto shapeand finishachieve the desired shape,size,required tolerancesandmetal andother materialsinto andsurfacefinishof thepart specificationsfor assemblydesiredcomponent partsand functionAssemblyprocessAssembly operationsAssembly methodsImportanceThe assemblyprocess involvesDifferent assemblymethods areThe assemblyprocess isessentialcombining individualparts toused dependingonthetypeofin creatingfunctional mechanicalforma completemechanical productand therequired systemsthat meetperformanceassembly orsub assemblytolerances,such asmanual requirementsand arerelated forassembly,semi automaticuse invarious applicationsassembly,and fullyautomaticassemblyExample analysisof mechanicalmanufacturingprocess flow•Example product:A simplegearbox assembly•Process flow:The roughmanufacturingprocessbegins withshaping rawmaterialsintorough gearshapes Then,part processingtechnology isusedtomachine thegears tothedesiredspecifications Finally,the assemblyprocesscombines themachined gearswith othercomponents tocreate afunctional gearboxassembly•Analysis:The exampledemonstrates howthe mechanicalmanufacturingprocessflow worksin practice,fromrough shapingto finalassembly,ensuringthatthe gearboxmeets therequired performanceand qualitystandards04Quality controlofmechanicalmanufacturingQuality inspectionmethods formechanicalmanufacturingVisual inspectionInspectingthe productvisually forany defectsor imperfectionsMeasuringtoolsUsing measuring tools tocheck thedimensions andtolerances of the productNondestructive testingMethodsthat donot damagethe product,suchasultrasonic testingor radiologyDestructivetestingTesting asample oftheproductto ensureit meetsquality standardsMechanicalManufacturing QualityManagementSystemPreparing andimplementing qualitypoliciesand proceduresEstablishingquality objectivesand targetsMonitoringand controllingthemanufacturing processto ensurequalitystandards aremetContinuous improvementofthequalitymanagement systemthrough feedbackandanalysisExample Analysisof QualityControl in MechanicalManufacturingCase studyAnalysis ConclusionAmanufacturer ofprecision partsThe manufacturerimplements aThe implementationofa qualityfor theaerospace industryrigorous qualitycontrol process,management systemhas resultedimplementsaqualityincluding visualinspection,in asignificant improvementinmanagement systemto ensuremeasuringtools,and non-product quality,customerthe reliabilityand precisionof destructivetesting Theyalso satisfaction,andtheoveralltheir productsconduct destructivetesting ona reportofthemanufacturerregular basisto ensuretheproducts meetstring qualitystandards05Automation andIntelligenceofMechanicalManufacturingMechanical Manufacturing AutomationTechnologyAutomation inMachiningProcessesReduce humanImprove productioninterventionin efficiencyand productmanufacturingprocesses qualityMechanicalManufacturingAutomationTechnology•Advantages ofMechanicalManufacturing AutomationMechanicalManufacturing AutomationTechnologyEnhancedproduction capacityImprovedprocess controland reproducibilityMechanicalManufacturing AutomationTechnologyRedu cedNumerical controlproductioncosts NCmachinesT yp esofM ec ha ni ca lManufacturingAutomationMechanicalManufacturing AutomationTechnologyComputernumerical controlCNCmachinesRobotic armsand otherautomationdevicesIntelligent manufacturing technologyIntroduction toIntelligent Manufacturing01Integration ofadvanced technologieswith manufacturing02processesReal time data collectionand analysisfor optimized03decision makingIntelligent manufacturing technology•Key Componentsof IntelligentManufacturingIntelligentmanufacturing technologySensortechnology1Data analytics2Automation and control systems3Intelligentmanufacturing technologyEnhanced productionBenefitsof Intelligentefficiencyand productManufacturingqualityAB CDImproved decisionReduced operationalmakingand problemcosts and resourcesolving capabilitieswasteThe Applicationof Industrial Internet andInternetof ThingsinMechanicalManufacturingThe Role oftheIndustrialInternetin ConnectingmanufacturingequipmentandManufacturing systemsto enablereal-time dataexchange andanalysisEnablingremote monitoringandcontrolof TheRoleofthe Internetof Thingsinmanufacturing processesManufacturingCollecting andanalyzing datafrom sensorson Improvingproduction efficiency,quality,andmanufacturing equipmentand productsdecision makingthrough real-timedatainsights06Development TrendsandProspects ofMechanicalManufacturingDevelopmentTrends ofGreen ManufacturingTechnologyGreenmanufacturingtechnologyisanew trendin mechanicalmanufacturing,whichemphasizes thereduction ofenvironmental impactandresourceutilization efficiencyTheapplication ofgreen manufacturingtechnology caneffectively reduceenergyconsumption andwaste emissions,improve productquality and reduce productioncostsThe maingreen manufacturingtechnologies includelean manufacturing,clean production,and zerowaste manufacturingDevelopmentTrends ofIntelligent ManufacturingTechnologyIntelligentmanufacturingtechnologyisanew trendin mechanical01manufacturing,which usesadvanced informationtechnology toachieveintelligent productionand managementTheapplication ofintelligent manufacturingtechnology canimprove02production efficiency,reduce productioncosts,and improveproductqualityThe mainintelligent manufacturingtechnologies includeindustrial03Internet,big dataanalysis,AI,and roboticsTheapplication prospectsof newmaterials inmechanicalmanufacturingThe applicationof newmaterials Newmaterials suchas highinmechanicalmanufacturingis strengthsteels,titanium alloys,an importantdevelopment compositematerials,and specialdirection,which canimproveproduct performanceandreduceVSproduction costsTHANKSFORWATCHING感谢您的观看。