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欧美模具出口的标准.模胚:采用“LKM”模架.一般采用仿“HASCO模架..导柱倒装(前模导柱后模导套)导柱装在前模,后模装导套,刚好与国产模架相反.面板和A板之间必须有两枚管钉作管位.顶针板必须要有导柱(即中托司)很少用回针.钢材常用加硬材料:LKM
2083、LKM
2344、8406/|8407|S136|LKM
2767.一般加硬至5254HRCo.定位环定位环要高出面板4mm,若有隔热板时定位环要高出隔热板4mm常用定位环直径:
090、
0100、
0110.
0120、
0125、
0150、
01607.唧嘴圆弧:常用FLAT(即平的)和R
15.5两种唧嘴圆弧的开口最小保证;
03.5mm.顶针、司筒采有“DME”“HASCO”标准.水口常用潜水和热流道(常用DME、MasterFlow).滑块滑块要做定位、限位.(常用波珠螺丝、弹簧定位,杯头螺丝限位).压块:压块螺丝常用杯头螺丝和平头螺丝.斜顶:斜顶要做导滑块和耐磨块,材料采用青铜.连接块:见xxx示.运水塞:采有“HASCO”的1/4”BRS和1/8”BRS两种.运水内接孔:模具上下要加工,模具左右不要加工.常用规格:02Ox2O、025x
20.o.标识:常有零件名称、零件号、公司名称、型腔标识、材料标识、可回收标识、日期章.模具表面要求Sparkerusion(火花纹)、Polished(省模)、Photoetched(蚀纹).模胚A、B板之间要有锁模块(两个).模具包装采用黄油、透明塑胶袋、消毒木箱.模具标签:模具号、零件号、产品名称、光碟、制造日期、模具重量isaneffectiveshortcuttoscientificandtechnologicalinnovation.ToactiveexplorationresearchjointinnovationofpaththroughjointdevelopmentandtechnologycooperationvarietyformwillUniversityHospitalbyofhi-techresultsinICountyforintoformedrealityproductivity;toreliesontechnologycooperationledeconomicstructureupgradearoundICountyindustrylayoutactivedockingUniversityandresearchhospitalbyhi-techresearchresultswithexternalthinktankspeeduptransformationupgradechemicalandmechanicaltraditionalindustryspeeduplifepaperandfoodandtextileandmechanicaltoolnewproductsdevelopmentandtechnologydevelopmentandNewprocessinnovationpromotedrelatedindustrybysingleproductstodiversifiedextendsbyGeneralproductstohigh-endproductsextendspromotedindustryexpandedcapacityandupgradegradenineXindayofincosmeticsindustryhasneartenyearsofaccumulationandNanjingInstitutecooperationforindustryupgradebothjointdevelopmentof“ChineseGodS0AP〃,takemicro-businessmodeforlettersaleproductsinnovationandsalesmodeinnovationarebringshasgoodofbenefits;to.・浇注系统:扇形、梯形S形、所有水口都必须自动切断,自动掉落.浇口一般采用“潜水”或热流道;如用可旋转浇口,分流道形状请用“梯形”却系统:.冷却尽量采用大的管径”如能用“010”,就必须用“010“,不能用“8”..冷却管端部沉孔和镶纹孔必须同心而且不能钻歪..管接头在侧面时,不需沉孔..模具上须标明“IN,“OUT”,并定义好编号..防水圈用HASCO标准以上既是出口到欧美国家模具的一些基本要求,供大家了解.〜
二、精益求精〜.大于2020的模胚所有模板包括顶针板间都要做撬模坑.模胚导柱导套要加工排气槽,以防导柱导套拉伤.模具上不得有尖角,需要倒角处理特别指明的地方除外.内模和模具零件未经同意不得有烧焊isaneffectiveshortcuttoscientificandtechnologicalinnovation.Toactiveexploration〃researchjointinnovationofpaththroughjointdevelopmentandtechnologycooperationvarietyformwillUniversityHospitalbyofhi-techresultsinICountyforintoformedrealityproductivity;toreliesontechnologycooperationledeconomicstructureupgradearoundICountyindustrylayoutactivedockingUniversityandresearchhospitalbyhi-techresearchresultswithexternalthinktankspeeduptransformationupgradechemicalandmechanicaltraditionalindustryspeeduplifepaperandfoodandtextileandmechanicaltoolnewproductsdevelopmentandtechnologydevelopmentandNewprocessinnovationpromotedrelatedindustrybysingleproductstodiversifiedextendsbyGeneralproductstohigh-endproductsextendspromotedindustryexpandedcapacityandupgradegradenineXindayofincosmeticsindustryhasneartenyearsofaccumulationandNanjingInstitutecooperationforindustryupgradebothjointdevelopmentof“ChineseGodSOAP”takemicro-businessmodeforlettersaleproductsinnovationandsalesmodeinnovationarebringshasgoodofbenefits;to.模具产品的外围必须要在适当的位置开排气槽,排气槽规格请参考模具设计手册.尽可能避免使用打磨机在模具上打磨,如果非要用打磨机加工,必须用油石省光(特别是分型面).内模胶位面的表面处理必须依照bom表,或者其它正式通知的技术要求执行非胶位面上的加工纹路(线切割铳床,cnc锣床,火花机)也要用油石省亮.所有内模材料,模胚等级要求必须依据订单,或者设计审核过程中正式确认的技术要求进行采购必须提供材质证明,如果是硬模,必须提供热处理报告所有相关证明.所有模具的前后内模,镶件,行位,斜顶,直顶(推块),铲鸡等需要在底面或者侧面加工一个腰圆形的坑位,把材料名和硬度刻出来.行位,推块,铲鸡,唧嘴等重要易磨损零件必须进行氮化加硬处理.行位必须有定位定位方式有弹弓,波珠,hasco(dme)标准行位夹等等,具体需要按照各个项目的要求行位需要有压条,耐磨板压条,耐磨板必须使用耐磨硬料,需要加上油槽.行位斜导柱必须压紧,不能转动和松动斜导柱尾部必须要加工成半球形或圆锥台形,有利于保证行位正常运动同一行位上有两支或者两支以上斜导柱的,斜导柱的长度、大小和倾斜度必须相同13斜顶座位必须使用耐磨硬料斜顶必须加工油槽,斜顶座一般用2510或crl2加硬到hrc40-45度,因为斜顶座受到的是冲击负荷,所以不能太硬否则会断裂,并在所有的直角位置倒角c角需要有斜顶导向板(青铜)不得烧焊.流道和进胶位需要省光#400-600isaneffectiveshortcuttoscientificandtechnologicalinnovation.ToactiveexplorationresearchjointinnovationofpaththroughjointdevelopmentandtechnologycooperationvarietyformwillUniversityHospitalbyofhi-techresultsinICountyforintoformedrealityproductivity;toreliesontechnologycooperationledeconomicstructureupgradearoundICountyindustrylayoutactivedockingUniversityandresearchhospitalbyhi-techresearchresultswithexternalthinktankspeeduptransformationupgradechemicalandmechanicaltraditionalindustryspeeduplifepaperandfoodandtextileandmechanicaltoolnewproductsdevelopmentandtechnologydevelopmentandNewprocessinnovationpromotedrelatedindustrybysingleproductstodiversifiedextendsbyGeneralproductstohigh-endproductsextendspromotedindustryexpandedcapacityandupgradegradenineXindayofincosmeticsindustryhasneartenyearsofaccumulationandNanjingInstitutecooperationforindustryupgradebothjointdevelopmentof“ChineseGodSOAP”takemicro-businessmodeforlettersaleproductsinnovationandsalesmodeinnovationarebringshasgoodofbenefits;to.顶针,司筒,扃顶针,斜顶和顶针板要刻上相对应的识别码,便于安装如果在产品上,顶针位置不是水平面,需要将顶针座做成“d”型或者采用防转销键定位.顶针采用hasco或者dme标准,选用哪种决定于bom表或者其它正式通知的模具技术要求.防水圈用HASCO标准!加工运水胶圈(o”形圈)槽,需要单边3度预留
0.25mm的间隙,一般胶圈要预压
0.3〜
0.6mm.如果不重视这一点,胶圈很容易被压损坏掉,造成漏水.唧嘴要氮化,需要做止转销唧嘴半径必须符合图纸要求唧嘴没有氮化,走模前可能已经被撞伤.常规结构模具一定要布置撑头,两端面需要磨平,小模预压
0.1mm大模预压
0.lmm-
0.13mm...定位圈直径必须符合图纸,顶棍接头形式和位置必须符合图纸.水嘴的规格请根据bom表或者确认的模图,水嘴沉头孔必须按照模图进行加工和安装钻孔不得钻偏,锐角需倒角.运水必须打上inioutiin2out
2.所有打在模具上的字陵必须工整,端正,不得歪扭.模具需要在四边安装边锁(直身锁)如果不能安装边锁,需要安装锥度锁,或者圆锥锁锥度锁要横着安装isaneffectiveshortcuttoscientificandtechnologicalinnovation.ToactiveexplorationresearchjointinnovationofpaththroughjointdevelopmentandtechnologycooperationvarietyformwillUniversityHospitalbyofhi-techresultsinICountyforintoformedrealityproductivity;toreliesontechnologycooperationledeconomicstructureupgradearoundICountyindustrylayoutactivedockingUniversityandresearchhospitalbyhi-techresearchresultswithexternalthinktankspeeduptransformationupgradechemicalandmechanicaltraditionalindustryspeeduplifepaperandfoodandtextileandmechanicaltoolnewproductsdevelopmentandtechnologydevelopmentandNewprocessinnovationpromotedrelatedindustrybysingleproductstodiversifiedextendsbyGeneralproductstohigh-endproductsextendspromotedindustryexpandedcapacityandupgradegradenineXindayofincosmeticsindustryhasneartenyearsofaccumulationandNanjingInstitutecooperationforindustryupgradebothjointdevelopmentof“ChineseGodSOAP”take〃micro-businessmodeforlettersaleproductsinnovationandsalesmodeinnovationarebringshasgoodofbenefits;to.所有螺丝和模具配件都需首选标准件,螺丝头不能锯掉螺丝有效锁入长度必须足够,正常是
1.5或者
2.热嘴线槽必须倒圆角,以免刮伤电线.把热嘴id卡装在模具面板侧边.模具走模验收:技师需要配合模具工程师按“模具检查表”验收,主管签名通过才能打包装走模.注意:走模前需对运水进行测试水压(lOOpa以上)验收运水后,需用风枪把水吹干净.注意:模胚外表面在制造过程中,需要注意保养,防止生锈,刮伤走模包装前,内模需要喷上白色/或无色防锈剂,所有模具表面必须清洗干净,然后打上黄油模胚外表面喷蓝色〜以上为提高出口模具品质、档次,最大限度减少模具质量问题投诉,交给客户满意的模具,以开拓更多的合作机会此要求不是完整的模具制造标准手册,仅对常规问题进行总结,归纳,并要求各技师执行.•・isaneffectiveshortcuttoscientificandtechnologicalinnovation.ToactiveexplorationresearchjointinnovationofpaththroughjointdevelopmentandtechnologycooperationvarietyformwillUniversityHospitalbyofhi-techresultsinICountyforintoformedrealityproductivity;toreliesontechnologycooperationledeconomicstructureupgradearoundICountyindustrylayoutactivedockingUniversityandresearchhospitalbyhi-techresearchresultswithexternalthinktankspeeduptransformationupgradechemicalandmechanicaltraditionalindustryspeeduplifepaperandfoodandtextileandmechanicaltoolnewproductsdevelopmentandtechnologydevelopmentandNewprocessinnovationpromotedrelatedindustrybysingleproductstodiversifiedextendsbyGeneralproductstohigh-endproductsextendspromotedindustryexpandedcapacityandupgradegradenineXindayofincosmeticsindustryhasneartenyearsofaccumulationandNanjingInstitutecooperationforindustryupgradebothjointdevelopmentof“ChineseGodSOAP”take〃micro—business〃modeforlettersaleproductsinnovationandsalesmodeinnovationarebringshasgoodofbenefits;to。